Curved Tapered Grating Couplers for Low-Loss Waveguide Transition

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Solution Overview

Problem

Optical coupling in optical signaling and processing systems faces challenges with inefficiencies and high transmission losses due to the design of tapers in optical devices, particularly in transitioning between grating couplers and waveguides.

Innovation Solution

The implementation of non-linear tapered structures with varying curvatures in the transition regions between grating couplers and waveguides, specifically using concave and convex sidewall curvatures, to minimize reflection and loss of optical signals.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If conventional linear tapers are used in optical devices, then the structure is simple and easy to manufacture, but transmission loss increases and coupling efficiency decreases

Engineering Contradiction:
Improvetransmission lossVSAvoidtaper structure complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent applies curved sidewalls with specific radii of curvature in the taper transition regions between grating couplers and waveguides. The curved geometry reduces optical mode mismatch and minimizes scattering losses compared to linear tapers, thereby reducing transmission loss while maintaining reasonable structural complexity

Inventive Principle:
Principle #14Spheroidality (Curvature)

Solution Approach 2:

The patent optimizes specific parameters including the radius of curvature of the curved sidewalls, the length of the transition region, and the width variation profile. By carefully selecting these parameters, the design achieves low transmission loss while keeping the structure manufacturable

Inventive Principle:
Principle #35Parameter changes

2Reliability

If the transition region between grating coupler and waveguide is optimized for low loss, then transmission efficiency improves, but manufacturing precision requirements increase

Engineering Contradiction:
Improveoptical coupling efficiencyVSAvoidsidewall curvature precision
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent applies different curvature radii to different sections of the tapered sidewalls. The curved sidewalls are positioned specifically in the transition region where mode matching is critical, while other regions maintain simpler geometries. This localized optimization improves coupling efficiency without requiring high precision throughout the entire structure

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

By using curved sidewalls with optimized radii in the transition region, the patent achieves better optical mode matching and reduced scattering losses. The curvature is specifically designed to guide optical modes smoothly from the grating coupler to the waveguide, improving reliability while the curvature itself provides a manufacturable geometric feature

Inventive Principle:
Principle #14Spheroidality (Curvature)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Reduces instability and transmission losses, enhancing optical coupling efficiency by optimizing the transition between grating couplers and waveguides based on material and wavelength considerations.

Implementation Method 1

The tapered transition region includes a curved sidewall that provides a transition from the grating structure to the waveguide portion, reducing instability and transmission losses

Methodology Applied
Scientific EffectOptical waveguide mode coupling: Waveguide (optics)

Data Source

PatentUS20260023219A1Tapered structures for low transmission loss
Publication Date: 2026.01.22 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US20260023219A1 patent drawing
  • US20260023219A1 patent drawing
  • US20260023219A1 patent drawing

AI summary

A method of forming an optical device that includes forming an optical signal coupling material layer including at least one set of gratings on a cladding layer, and patterning the optical signal coupling material layer to provide a geometry including a grating structure including the at least one set of gratings and a waveguide. The transition region includes a curved sidewall is present between the grating structure and the waveguide. In some embodiments, the curved sidewall of the transition region is a concave curvature. In some embodiments, the curved sidewall is a convex curvature.