Curved Light Guide Member for Compact HMD Display

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Solution Overview

Problem

Existing virtual image display apparatuses face challenges in achieving a wide viewing angle and reduced size and weight while maintaining high performance, as they often require large projection lenses, concave mirrors, or thick prism arrays, which can obstruct the field of view and compromise video quality.

Innovation Solution

A virtual image display apparatus featuring a light guide member with non-axisymmetric curved surfaces that form an intermediate image, where video light is totally reflected and transmitted through specific surfaces to achieve a wide viewing angle and correct aberration, using conditional expressions to optimize surface shapes and coefficients for minimal size and weight.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If a relay optical system uses a parallel planar light guide plate with a parabolic mirror and projection lens, then an intermediate image can be formed inside the light guide plate, but the projection lens becomes large in size, obstructing reduction in size and weight

Engineering Contradiction:
Improvesize of projection lensVSAvoidimage quality
Core Design Contradiction:
Volume of moving objectVSManufacturing precision

Solution Approach 1:

The patent replaces the planar light guide plate with a light guide member having curved surfaces (first surface, second surface, third surface) that are non-planar. The curved surfaces enable total internal reflection and light guidance while forming the intermediate image, eliminating the need for a large parabolic mirror and projection lens combination, thus reducing the overall size and weight while maintaining image quality

Inventive Principle:
Principle #14Spheroidality (Curvature)

2Volume of moving object

If a relay optical system uses a concave mirror and half mirror to reduce the size of projection lens, then the appearance is damaged and video light becomes very dark due to multiple reflections

Engineering Contradiction:
Improvesize of optical systemVSAvoidvideo light brightness
Core Design Contradiction:
Volume of moving objectVSIllumination intensity

Solution Approach 1:

The patent replaces the mechanical reflection system (concave mirror and half mirror) with a light guide member that uses total internal reflection at curved surfaces. This substitution eliminates the need for multiple external reflections, preventing light loss and maintaining video brightness while achieving compact size through the integrated light guide structure

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Ease of operation

If a diffusion plate is placed at the position of intermediate image to diffuse light beam, then the light beam flux width in the pupil is expanded, but the image on the diffusion plate is enlarged and video quality is damaged

Engineering Contradiction:
Improveviewing angleVSAvoidvideo quality
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The patent uses curved surfaces (first, second, and third surfaces) in the light guide member to guide and expand the light beam flux. The curved geometry enables smooth light diffusion and expansion without the need for a separate diffusion plate, thereby maintaining image quality while achieving wide viewing angle through the inherent optical design of the curved light guide surfaces

Inventive Principle:
Principle #14Spheroidality (Curvature)

4Ease of operation

If a prism array is inserted between the eyepiece optical system and the eyes to spread the light beam flux, then the viewing angle is improved, but the distance between the eyepiece optical system and the eyes is extended, and the optical system increases in size

Engineering Contradiction:
Improveviewing angleVSAvoidsize of optical system
Core Design Contradiction:
Ease of operationVSVolume of moving object

Solution Approach 1:

The patent merges the light guidance function and the light beam expansion function into a single integrated light guide member with curved surfaces. This consolidation eliminates the need for separate prism arrays and eyepiece optical systems, achieving wide viewing angle while maintaining a compact overall size through functional integration

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables a small and lightweight virtual image display apparatus with a wide viewing angle and high performance by effectively correcting aberration and reducing the thickness of the light guide member, allowing for bright and clear image display without obstructing the external field of view.

Implementation Method 1

video light from the video element is totally reflected by the third surface, is totally reflected by the first surface

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Data Source

PatentUS9488838B2Virtual image display apparatus
Publication Date: 2016.11.08 SEIKO EPSON CORP
  • US9488838B2 patent drawing
  • US9488838B2 patent drawing
  • US9488838B2 patent drawing

AI summary

An optical system of a virtual image display apparatus is configured such that, in regard to a width in a first direction and a width in a second direction at a first surface position, and a width in a first direction and a width in a second direction at a second surface position corresponding to the width in the first direction and the width in the second direction at the first surface position, predetermined conditional expressions are established. With this, in an optical system for an HMD which includes a light guide member having a free-form surface, it is possible to allow video light to be emitted toward eyes in an appropriate state while controlling the light guide of video light accurately and maintaining high performance.