Curved Light Guide Assembly for Homogeneous Vehicle Displays

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Solution Overview

Problem

Existing digital display apparatus for motor vehicles face challenges in demanding lighting conditions, and curved displays are not adequately addressed due to uncontrollable external lighting influences, which affects the illumination and user experience.

Innovation Solution

A digital display apparatus with a light source emitting light rays from its edge, a rigid light transporter to transmit these rays, and a flexible optical film with microstructures that extract and optimize light rays for a curved viewing area, integrated with an optically transparent adhesive to create a homogeneous illumination system suitable for large, curved displays.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a curved digital display is implemented in a motor vehicle, then aesthetic appeal and user experience are improved, but illumination homogeneity deteriorates due to uncontrollable external lighting conditions

Engineering Contradiction:
Improveaesthetic appealVSAvoidillumination homogeneity
Core Design Contradiction:
Adaptability or versatilityVSIllumination intensity

Solution Approach 1:

The patent applies curvature to the light transporter and optical film to match the curved display geometry. The light transporter has a curved front surface, and the optical film is conformally coupled to this curved surface, enabling homogeneous light extraction across the entire curved display area while maintaining aesthetic appeal

Inventive Principle:
Principle #14Spheroidality (Curvature)

Solution Approach 2:

The patent implements position-dependent microstructure characteristics on the optical film. The microstructures have varying densities, sizes, or depths at different locations to compensate for position-dependent illumination variations, achieving uniform brightness across the curved display surface despite external lighting conditions

Inventive Principle:
Principle #3Local quality

2Illumination intensity

If conventional conical optics are used to extract light rays, then illumination is increased, but the solution is not suitable for curved displays in motor vehicles

Engineering Contradiction:
Improvelight extraction efficiencyVSAvoidcurved display compatibility
Core Design Contradiction:
Illumination intensityVSAdaptability or versatility

Solution Approach 1:

The patent replaces conventional conical optics with a curved optical film that conformally couples to the curved light transporter. This curved configuration enables effective light extraction specifically adapted for curved display geometries in motor vehicles, maintaining both illumination efficiency and curved display compatibility

Inventive Principle:
Principle #14Spheroidality (Curvature)

Solution Approach 2:

The patent uses a thin flexible optical film with microstructures that can be conformally coupled to the curved surface of the light transporter. This flexible film approach enables adaptation to curved geometries while maintaining effective light extraction, making the solution suitable for curved displays in motor vehicles

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enhances illumination homogeneity and optimizes light transmission in a large, curved digital display for motor vehicles, improving visibility under varying lighting conditions and addressing the limitations of existing technologies.

Implementation Method 1

a flexible optical film operable to extract light rays transmitted through the rigid light transporter towards the viewing area

Methodology Applied
Scientific EffectLight extraction: Refraction

Implementation Method 2

a rigid light transporter operable to transmit emitted light rays from the light source towards a viewing area

Methodology Applied
Scientific EffectOptical transmission: Refraction

Implementation Method 3

an optically transparent adhesive deposited between the rigid light transporter and the flexible optical film

Methodology Applied
Scientific EffectOptical transparency: Refraction

Data Source

PatentUS20240004122A1Digital display apparatus and method of assembling the same
Publication Date: 2024.01.04 CONTINENTAL AUTOMOTIVE TECHNOLOGIES GMBH
  • US20240004122A1 patent drawing
  • US20240004122A1 patent drawing
  • US20240004122A1 patent drawing

AI summary

A digital display apparatus and method of assembling the same is disclosed. The digital apparatus comprises a light source operable to emit light rays, and a rigid light transporter operable to transmit emitted light rays from the light source towards a viewing area. The digital display apparatus further comprises a flexible optical film operable to extract light rays transmitted through the rigid light transporter towards the viewing area, the flexible optical film further comprises at least one microstructure having a curvature, wherein the flexible optical film is adhered to a curved surface of the rigid light transporter, with a peak of the curvature of the at least one microstructure opposing the curved surface of the rigid light transporter.