Curved Light Guide for Uniform Instrument Illumination

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Solution Overview

Problem

Conventional illuminated dials experience reduced light efficiency due to the need to block over illuminated points at intersections of straight light guide portions, resulting in up to 30% of available light being wasted, which can necessitate additional or more powerful light sources.

Innovation Solution

A light guide assembly featuring a curved transition portion that directs and transmits light from a source to a backlit surface, eliminating over illuminated points and ensuring uniform illumination without the need for additional light sources, thereby optimizing light utilization.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If straight light guide portions are connected at a relative angle to direct light parallel to the dial surface, then the desired aesthetic appearance is achieved, but over illuminated points are created that require blocking

Engineering Contradiction:
Improveuniformity of illuminationVSAvoidlight loss at intersections
Core Design Contradiction:
Illumination intensityVSLoss of energy

Solution Approach 1:

The patent applies curvature by replacing the angular connection between straight light guide portions with a curved transition portion. This curved geometry smoothly redirects light from one straight portion to another without creating concentrated over-illuminated intersection points, thereby eliminating the need for blocking structures and reducing light loss while maintaining parallel light direction for aesthetic appearance

Inventive Principle:
Principle #14Spheroidality (Curvature)

2Illumination intensity

If blocking structures are added to prevent over illumination at intersection points, then uniform lighted surface is achieved, but up to 30% of available light is blocked

Engineering Contradiction:
Improveuniformity of illuminationVSAvoidlight utilization efficiency
Core Design Contradiction:
Illumination intensityVSProductivity

Solution Approach 1:

The curved transition portion eliminates the need for blocking structures by smoothly distributing light around what would have been angular intersection points. This curvature-based design maintains uniform illumination across the dial surface while allowing up to 30% more light to reach the illumination target, significantly improving light utilization efficiency

Inventive Principle:
Principle #14Spheroidality (Curvature)

3Illumination intensity

If additional light sources or larger light sources are used to compensate for blocked light, then desired illumination level is achieved, but power consumption increases

Engineering Contradiction:
Improvebrightness of dialVSAvoidpower consumption
Core Design Contradiction:
Illumination intensityVSUse of energy by moving object

Solution Approach 1:

By eliminating blocking structures through the use of curved transition portions, the system recovers up to 30% of previously lost light. This recovered light is sufficient to achieve the desired illumination level without adding more light sources or increasing the size of existing ones, thereby maintaining the same power consumption while improving illumination efficiency

Inventive Principle:
Principle #14Spheroidality (Curvature)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The curved transition portion enhances light efficiency by providing uniform illumination, increasing the amount of light available for dial illumination and reducing the requirement for more light sources or increased power consumption.

Implementation Method 1

The transition portion between the light source and the surface behind the instrument surface also transmits a portion of light onto a back side of the instrument surface

Methodology Applied
Scientific EffectLight refraction: Refraction

Implementation Method 2

The curved transition portion that directs light from a light source into a portion of the light guide behind the instrument surface

Methodology Applied
Scientific EffectLight reflection: Reflection

Data Source

PatentUS7458695B2High light-efficiency illumination cluster
Publication Date: 2008.12.02 CONTINENTAL AUTOMOTIVE SYSTEMS INC
  • US7458695B2 patent drawing
  • US7458695B2 patent drawing
  • US7458695B2 patent drawing

AI summary

A light guide assembly for illuminating an instrument surface includes a continuous curved transition portion for uniformly directing and transmitting light from a light source to a backlight surface of the instrument surface. The curved shape of the transition portion is tailored to transmit a desired amount of light into the backlight portion and a desired amount outwardly against a back surface of the instrument surface.