Curved Light Shielding Bodies for Uniform Illumination in Projection Displays

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Solution Overview

Problem

Projection displays face challenges in achieving high contrast due to light leakage from optical elements and uneven illumination caused by light shielding plates, particularly in dark environments where dark images appear too bright, leading to low contrast.

Innovation Solution

A projection display system with a light-amount control mechanism using a pair of light shielding bodies that turn like a double door, bent into a V shape to adjust light levels without causing uneven illumination, incorporating an integrator lens for uniform illumination and a turning mechanism controlled by a signal detector and controller.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If a flat light shielding plate is used to control light amount, then light control function is achieved, but uneven illumination and linear unevenness occur on the light valve

Engineering Contradiction:
Improvelight amount controlVSAvoidillumination uniformity
Core Design Contradiction:
Illumination intensityVSManufacturing precision

Solution Approach 1:

The light shielding plate is changed from a flat shape to a curved shape that follows the spherical surface of the second lens array. This curvature ensures that the light shielding plate does not create linear unevenness when viewed from the optical axis, while still effectively controlling the amount of light reaching the light valve.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Solution Approach 2:

The light shielding plate is designed with different properties in different regions: the outer peripheral portion has a different curvature radius than the inner portion, allowing each region to contribute differently to light control while maintaining overall illumination uniformity across the light valve surface.

Inventive Principle:
Principle #3Local quality

2Illumination intensity

If the tip of the light shielding plate is positioned at the center of curvature of the second lens array, then light control is effective, but the rectangular plane of the light shielding plate is imaged onto the light valve causing linear unevenness

Engineering Contradiction:
Improvelight control effectivenessVSAvoidillumination uniformity
Core Design Contradiction:
Illumination intensityVSManufacturing precision

Solution Approach 1:

By curving the light shielding plate to match the spherical surface of the second lens array, the plate avoids creating a rectangular image on the light valve. The curved geometry ensures that no sharp edges or linear features are projected onto the light valve, eliminating linear unevenness while maintaining effective light control at the center of curvature position.

Inventive Principle:
Principle #14Spheroidality (Curvature)

3Device complexity

If a flat light shielding plate is used, then结构简单 (structure is simple), but satisfactory contrast cannot be achieved due to light leakage and uneven blocking

Engineering Contradiction:
Improvestructure simplicityVSAvoidcontrast performance
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The curved design of the light shielding plate improves contrast performance by eliminating uneven light blocking and preventing linear unevenness on the light valve. While the shape becomes more complex, the overall structure remains relatively simple, achieving a balance between structural simplicity and reliable contrast performance.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables continuous light control, improving contrast and maintaining uniform illumination, allowing for consistent and satisfactory image display even in dark environments.

Implementation Method 1

an integrator lens provided on an optical path between the light source and the light valve and making uniform an illumination distribution of light applied from the light source to the light valve

Methodology Applied
Scientific EffectLight: Light

Implementation Method 2

a light-amount control mechanism provided on the optical path and including a pair of light shielding bodies that turn like a double door in order to adjust the amount of light applied from the light source to the light valve

Methodology Applied
Scientific EffectLight: Light

Data Source

PatentUS8684542B2Projection display having improved light shielding bodies for adjusting the amount of light applied to a light valve therein
Publication Date: 2014.04.01 SEIKO EPSON CORP
  • US8684542B2 patent drawing
  • US8684542B2 patent drawing
  • US8684542B2 patent drawing

AI summary

The invention provides a projection display that achieves continuous light amount control with ease and without causing unevenness of illumination of light applied to a light valve responsive to a video signal, thereby allowing constant image display with satisfactory contrast. The projection display of the invention includes a light valve (2); a light source (3a) generating light applied to the light valve (2); an integrator lens (4) provided on an optical path between the light source (3a) and the light valve (2) and making uniform the illumination distribution of light applied from the light source (3a) to the light valve (2); and a light amount control system (9) provided on the optical path and including a turning mechanism (9a) which turns like a set of double doors in order to adjust the amount of light applied from the light source (3a) to the light valve (2). The turning mechanism (9a) is bent into a V shape in a direction to reduce the amount of light (to block the light).