Curved Modular LED Fixture for Concentrated Full-Spectrum Lighting

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Solution Overview

Problem

Current LED light fixtures struggle to provide high-intensity light with a broad spectrum of wavelengths, which is necessary for indoor horticulture and other applications that require lighting similar to natural sunlight.

Innovation Solution

A modular LED lighting fixture with a housing featuring a front panel with a radius of curvature, multiple LED modules each comprising a heat sink, an LED source, and a lens capable of refracting light into a desired distribution pattern, allowing for concentrated illumination at a predetermined distance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If traditional LED fixtures are used, then energy efficiency and lifespan are improved, but light intensity and spectral breadth cannot match incandescent and fluorescent lighting

Engineering Contradiction:
Improveenergy efficiencyVSAvoidlight intensity and spectral breadth
Core Design Contradiction:
Use of energy by moving objectVSIllumination intensity

Solution Approach 1:

The lighting system is divided into multiple individual LED modules, each containing its own heat sink, LED array, and lens assembly. This segmentation allows each module to be optimized independently for specific wavelength ranges while collectively providing full-spectrum coverage and high intensity suitable for horticultural applications

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Multiple LED modules emitting different wavelengths (blue, red, green, yellow) are combined in a single fixture to create a broad-spectrum light source. The modules are positioned and angled to overlap their light beams, merging their individual spectra to achieve full-spectrum illumination that matches natural sunlight

Inventive Principle:
Principle #5Merging (Combining)

2Illumination intensity

If LED modules are arranged to produce concentrated illumination, then light intensity at a specific distance is improved, but the complexity of optical design increases

Engineering Contradiction:
Improveconcentrated illumination at predetermined distanceVSAvoidoptical design complexity
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

Each LED module incorporates a lens with a specific radius of curvature that focuses light from the LED array into a concentrated beam. The curved lens surface refracts light rays to converge at a predetermined distance, creating an illuminated spot that is both intense and precisely positioned without requiring complex multi-element optical systems

Inventive Principle:
Principle #14Spheroidality (Curvature)

Solution Approach 2:

Each LED module is designed with locally optimized optical properties - the lens curvature, LED array configuration, and heat sink geometry are specifically tailored to produce the desired light distribution pattern for that module's position in the fixture, simplifying the overall design by making each component self-optimizing

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The modular LED lighting fixture achieves a concentrated illuminated area with a broad spectrum of light, effectively addressing the limitations of current LED fixtures in terms of intensity and spectral range.

Implementation Method 1

a lens disposed over the LED source, the lens capable of refracting light emitted by the LED source into a desired distribution pattern

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 2

Each of the LED modules includes a heat sink, an LED source mounted to the heat sink

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 3

the heat sink of each LED module may have an internal volume defined by a closed end, a sidewall, and an open end

Methodology Applied
Scientific EffectConvection: Convection

Data Source

PatentUS12284991B2Arc modular light devices, systems, and methods
Publication Date: 2025.04.29 ABL RESEARCH GROUP LLC
  • US12284991B2 patent drawing
  • US12284991B2 patent drawing
  • US12284991B2 patent drawing

AI summary

Arc modular light devices, systems, and methods. In at least one exemplary embodiment of a module system of the present disclosure, the module system comprises a plurality of LED modules, each LED module comprising an outer housing, a light source positioned within the outer housing, and a lens positioned so that light from the light source can be emitted through the lens; and a plate configured to couple to each of the plurality of LED modules; wherein the module system is configured to focus light from the LED modules inward when the plate has a concave curvature; and wherein the module system is configured to spread light from the LED modules outward when the plate has a convex curvature.