Curved Near-Eye Display Optical Module for Lower Processing Complexity

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing near-eye display devices face challenges with complex processing operations, high processing difficulty, and high costs due to the use of planar and curved structures in their optical modules, leading to issues such as limited view field angle and insufficient brightness.

Innovation Solution

The optical module features a substrate with first and second curved surfaces, each including reflection and exit areas, where at least one surface is a continuous curved surface, allowing for simplified processing and reduced light loss, thereby improving imaging quality.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If planar and curved structures are used in optical modules, then imaging quality can be improved, but processing operations become complex and costs increase

Engineering Contradiction:
Improveimaging qualityVSAvoidprocessing complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent applies curvature to the optical waveguide surface, transforming it from a planar structure to a curved structure. This curved surface design enables improved light coupling and imaging quality while the patent specifically addresses the manufacturing challenge by providing methods to form these curved structures, thus resolving the contradiction between improved imaging quality and processing complexity

Inventive Principle:
Principle #14Spheroidality (Curvature)

Solution Approach 2:

The patent changes the geometric parameters of the optical waveguide, specifically introducing curvature radius as a new parameter. By controlling the curvature radius and other geometric parameters during manufacturing, the patent achieves improved imaging quality while managing the complexity through parameterized design approaches

Inventive Principle:
Principle #35Parameter changes

2Illumination intensity

If traditional optical module designs are used, then coupling areas can be formed, but view field angle is limited and brightness is insufficient

Engineering Contradiction:
ImprovebrightnessVSAvoidview field angle
Core Design Contradiction:
Illumination intensityVSAdaptability or versatility

Solution Approach 1:

The curved surface design of the optical waveguide expands the exit area and improves light distribution across different viewing angles. The curvature enables broader view field angle and enhanced brightness by optimizing the optical path and light emission characteristics, directly addressing the limitations of traditional planar designs

Inventive Principle:
Principle #14Spheroidality (Curvature)

3Loss of energy

If optical waveguides with larger coupling areas are used, then light coupling efficiency can be improved, but the volume of the optical module increases

Engineering Contradiction:
Improvelight coupling efficiencyVSAvoidoptical module volume
Core Design Contradiction:
Loss of energyVSVolume of stationary object

Solution Approach 1:

The patent transitions from a two-dimensional planar coupling area to a three-dimensional curved surface structure. By utilizing the third dimension (curvature), the patent achieves larger effective coupling area and improved light coupling efficiency without proportionally increasing the overall volume of the optical module, as the curvature allows for more efficient space utilization

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design simplifies processing operations, reduces processing difficulty and costs, and enhances imaging quality by improving brightness and view field angle, while also allowing integration with ordinary glasses.

Implementation Method 1

the light rays sequentially pass through the incident area, the first reflection area, the second reflection area

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 2

the light rays sequentially pass through the incident area, the first reflection area, the second reflection area, and are emitted from the exit area

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 3

at least one of the first curved surface and the second curved surface is a continuous curved surface

Methodology Applied
Scientific EffectRefraction: Refraction

Data Source

PatentUS20250291186A1Optical module for near-eye display device and near-eye display device
Publication Date: 2025.09.18 GYGES LABS PTE LTD
  • US20250291186A1 patent drawing
  • US20250291186A1 patent drawing
  • US20250291186A1 patent drawing

AI summary

An optical module for a near-eye display device includes a substrate including a first curved surface and a second curved surface spaced apart from each other. The first curved surface has a first reflection area and an exit area located on periphery of the first reflection area, and the second curved surface has an incident area and a second reflection area located on periphery of the incident area. At least one of the first curved surface and the second curved surface is a continuous curved surface. The incident area is configured for receiving light rays. The light rays pass through the incident area, the first reflection area, the second reflection area, and are emitted from the exit area. A shape of a projection of each of the first reflection area and the incident area in a first direction is an ellipse. The near-eye display device is further provided.