Curved Needle Suturing Device for Minimally Invasive Surgery

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Solution Overview

Problem

Current minimally invasive cardiac surgery techniques face challenges in remotely delivering and reliably placing sutures for neochordal replacement, due to the difficulty in manipulating a suture needle through small openings between ribs.

Innovation Solution

A minimally invasive surgical suturing device featuring a ferrule holder, a latch spring with biased latches, curved needle arms, and a needle control wire that moves the needle arms on an arcuate path through a tissue gap, allowing for remote and precise suture placement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Length of moving object

If a suture needle is manipulated with forceps through a minimally invasive opening, then the procedure can be performed with smaller incisions, but the operation becomes difficult and time-consuming

Engineering Contradiction:
Improveincision sizeVSAvoidneedle manipulation difficulty
Core Design Contradiction:
Length of moving objectVSEase of operation

Solution Approach 1:

The patent replaces the manual forceps-based needle manipulation system with a specialized delivery device that uses a control wire and cam mechanism. The curved needle is attached to the control wire and advanced through the minimally invasive opening using rotational and pushing motions, eliminating the need for forceps manipulation through small incisions.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the operational parameters by using a curved needle design that can be rotated and pushed through tissue along an arcuate path. The needle's curvature and the delivery device's rotational capability allow it to navigate through small openings and deliver sutures to difficult-to-reach locations without requiring large incisions or complex forceps manipulation.

Inventive Principle:
Principle #35Parameter changes

2Object-affected harmful factors

If traditional suture placement methods are used through small openings, then minimally invasive surgery can be performed, but the procedure time increases

Engineering Contradiction:
Improvepatient traumaVSAvoidprocedure time
Core Design Contradiction:
Object-affected harmful factorsVSLoss of time

Solution Approach 1:

The patent employs preliminary action by pre-attaching the curved needle to the control wire within the delivery device before insertion. The needle is positioned and oriented in advance, allowing for rapid deployment through the minimally invasive opening without requiring time-consuming manipulation or repositioning during the procedure.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The specialized delivery device with its cam mechanism and control wire system replaces traditional forceps-based suture placement. This mechanical system enables faster and more efficient needle delivery through small openings, reducing procedure time while maintaining the benefits of minimally invasive surgery.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Manufacturing precision

If a specialized suturing device with curved needle arms is used, then suture placement precision is improved, but device complexity increases

Engineering Contradiction:
Improvesuture placement precisionVSAvoiddevice structure
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent divides the suturing function into separate components: a delivery device for needle insertion, a curved needle for suture delivery, a control wire for manipulation, and a cam mechanism for actuation. This segmentation allows each component to be optimized for its specific function, improving overall precision while making the complex device more manageable and potentially reusable.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The curved needle arms and arcuate delivery path are designed to match the natural curvature of tissue and the minimally invasive opening geometry. This curvature enables precise suture placement in difficult-to-reach locations while the standardized curved design can be manufactured efficiently, balancing precision requirements with device complexity.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device enables efficient and precise placement of sutures in minimally invasive surgery, facilitating neochordal replacement and reducing the complexity and time required for the procedure, thereby improving surgical efficiency and patient recovery.

Implementation Method 1

a latch spring comprising at least one latch biased to cover the at least one ferrule holder

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

a cam coupled to the needle control wire for selective engagement with a follower region on the latch spring

Methodology Applied
Scientific EffectCam mechanism: Cam

Data Source

PatentEP3723628B1Suturing device for minimally invasive surgery
Publication Date: 2025.04.02 LSI SOLUTIONS INC
  • EP3723628B1 patent drawingFigure 1A
  • EP3723628B1 patent drawingFigure 1B
  • EP3723628B1 patent drawingFigure 2A

AI summary

A suturing device for minimally invasive surgery is disclosed. The device has at least one ferrule holder. The device also has a latch spring comprising at least one latch biased to cover the at least one ferrule holder. The device further has a needle comprising one or more curved needle arms. The device also has a needle control wire coupled to the needle for moving the one or more curved needle arms on an arcuate path through a tissue gap. The device further has a cam coupled to the needle control wire for selective engagement with a follower region on the latch spring.