Curved PDLC Display Panel Alignment for Uniform Luminance

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Solution Overview

Problem

Luminance unevenness occurs in polymer dispersed liquid crystal (PDLC) display devices due to misalignment of liquid crystal molecules relative to the direction of light travel, particularly in display panels with curved or polygonal shapes, leading to inefficiencies and non-uniform display characteristics.

Innovation Solution

Align the liquid crystal molecules along the curved or polygonal shape of the display panel by performing an alignment process on the alignment films in a circumferential direction, ensuring that the alignment direction of the liquid crystal molecules is perpendicular to the light travel direction, thereby maintaining uniform display properties.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If liquid crystal molecules are aligned in a conventional direction in display panels with curved or polygonal shapes, then the manufacturing process is simple, but luminance unevenness occurs and display uniformity deteriorates

Engineering Contradiction:
Improvedisplay uniformityVSAvoidalignment process complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The alignment direction of liquid crystal molecules is varied according to the local geometry of the display panel. In curved or polygonal shapes, the alignment direction changes to follow the contour at different locations, ensuring uniform light interaction across the entire display surface while maintaining manufacturing feasibility through localized alignment adjustments

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

For display panels with curved peripheries, the liquid crystal molecule alignment follows the curved contour of the panel. The alignment direction is adjusted to be perpendicular to the light travel direction at each point along the curve, eliminating luminance unevenness caused by conventional straight-line alignment in curved geometries

Inventive Principle:
Principle #14Spheroidality (Curvature)

2Productivity

If liquid crystal molecules are not aligned perpendicular to light travel direction, then the alignment process is simpler, but luminance unevenness occurs and display efficiency decreases

Engineering Contradiction:
Improvedisplay efficiencyVSAvoidalignment process complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The alignment direction parameter of liquid crystal molecules is optimized to be perpendicular to the light travel direction. This parameter change ensures maximum light interaction efficiency and uniform luminance distribution across the display panel, particularly in curved or polygonal configurations where conventional alignment would cause efficiency losses

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution achieves high-efficiency and high-luminance display panels with uniform characteristics by aligning liquid crystal molecules perpendicular to light travel, reducing luminance unevenness and enhancing display quality.

Implementation Method 1

the liquid crystal layer contains liquid crystal molecules and a polymer, and a part of the liquid crystal molecules is aligned along a curve corresponding to the curved portion

Methodology Applied
Scientific EffectLiquid crystal alignment: Liquid Crystals

Data Source

PatentUS20260023286A1Display device
Publication Date: 2026.01.22 JAPAN DISPLAY INC
  • US20260023286A1 patent drawing
  • US20260023286A1 patent drawing
  • US20260023286A1 patent drawing

AI summary

A display device according to an embodiment of the present invention includes a display panel including a first substrate, a second substrate, and a liquid crystal layer between the first substrate and the second substrate; and a light source arranged around the display panel, wherein at least a part of a periphery of the display panel has a curved portion in a plan view, the liquid crystal layer contains liquid crystal molecules and a polymer, and part of the liquid crystal molecules are aligned along the curved portion.