Curved Piezoelectric Speaker Structure for Thin Stable Sound Output

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Solution Overview

Problem

Existing speakers face challenges in achieving compactness, good characteristics, and maintaining a stable shape, particularly with piezoelectric speakers that use soft polymer films and hybrid speakers that include dynamic components.

Innovation Solution

An electroacoustic transducer design featuring a curved sheet-like piezoelectric material with a reinforcing sheet, such as a nonwoven fabric, layered in a specific configuration and fixed within a frame structure to enhance stability and frequency characteristics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If a piezoelectric polymer film is used as the film material, then the speaker can be made compact and thin, but the shape of the piezoelectric polymer film becomes unstable and can be easily disfigured by use operation

Engineering Contradiction:
Improvespeaker thicknessVSAvoidfilm shape stability
Core Design Contradiction:
Volume of moving objectVSStability of the object's composition

Solution Approach 1:

The patent applies composite materials by combining a piezoelectric polymer film with a reinforcing film to create a composite structure. The piezoelectric polymer film provides the necessary piezoelectric effect for sound generation, while the reinforcing film adds structural stability and prevents shape deformation during use, thus resolving the contradiction between compactness and shape stability.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent uses thin film structures for both the piezoelectric polymer film and the reinforcing film to maintain the compact and thin profile of the speaker. The reinforcing film is specifically designed as a thin yet structurally sound layer that provides shape stability without significantly increasing the overall thickness, thus maintaining compactness while improving stability.

Inventive Principle:
Principle #30Flexible shells and thin films

2Reliability

If a dynamic speaker is combined with a piezoelectric speaker to ensure good reproduction frequency characteristics, then frequency characteristics are improved, but it becomes difficult to make a thin speaker

Engineering Contradiction:
Improvefrequency characteristicsVSAvoidspeaker thickness
Core Design Contradiction:
ReliabilityVSVolume of moving object

Solution Approach 1:

The patent changes the physical parameters of the piezoelectric speaker by adjusting the curvature radius of the piezoelectric polymer film and the thickness ratio between the piezoelectric polymer film and reinforcing film. These parameter changes enable the piezoelectric speaker to achieve good frequency characteristics without requiring a dynamic speaker, thus maintaining thin profile while improving frequency response.

Inventive Principle:
Principle #35Parameter changes

3Volume of moving object

If the piezoelectric polymer film is made softer to achieve compactness, then the speaker can be made more flexible and thin, but the shape becomes even more unstable and prone to deformation

Engineering Contradiction:
Improvespeaker thicknessVSAvoidshape resistance
Core Design Contradiction:
Volume of moving objectVSStrength

Solution Approach 1:

The patent uses composite materials where the piezoelectric polymer film (softer material) is combined with the reinforcing film (stiffer material). This composite structure allows the overall assembly to be thin and flexible while the reinforcing film provides the necessary strength and shape resistance, preventing deformation during use.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent applies local quality by having different regions of the film structure serve different functions. The piezoelectric polymer film region provides flexibility and piezoelectric effect, while the reinforcing film region provides structural support and shape stability. This local differentiation allows the speaker to be both thin and strong.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design achieves compactness, improved frequency characteristics, and maintains a stable shape, allowing for efficient sound reproduction across a wide frequency band without the need for dynamic speakers.

Implementation Method 1

a first sheet including a sheet-like piezoelectric material and having a curved shape

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Data Source

PatentUS10805722B2Electroacoustic transducer and electroacoustic transducer apparatus
Publication Date: 2020.10.13 SONY GROUP CORP
  • US10805722B2 patent drawing
  • US10805722B2 patent drawing
  • US10805722B2 patent drawing

AI summary

The present technology relates to an electroacoustic transducer and an electroacoustic transducer apparatus that are compact, have good characteristics, and can retain their stable shape.The electroacoustic transducer includes: a first sheet including a sheet-like piezoelectric material and having a curved shape; and a second sheet having substantially the same shape as the first sheet and placed on the first sheet in a layered manner. The present technology can be applied to an electroacoustic transducer.