Curved Surface Positioning for Liquid Jet Head Alignment

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing positioning structures for liquid jet heads in recording devices face challenges in accurately positioning the head due to multipoint contact between tilted surfaces, leading to errors in alignment.

Innovation Solution

A positioning structure with a protruding part and a contact member that have curved surface contact points, allowing single-point contact and precise alignment, utilizing a displacement mechanism with a guide part and preloading mechanism to ensure accurate and stable positioning.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a tilted surface of a tilted member is made to have contact with an end portion of a plate member, then the positioning structure is simple, but the positioning accuracy deteriorates due to multipoint contact and error accumulation

Engineering Contradiction:
Improvepositioning structure complexityVSAvoidpositioning accuracy
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The patent applies curvature by forming at least one of the contact parts with a curved surface shape (cylindrical, conical, or spherical surface) instead of flat surfaces. This curved surface design ensures single-point contact between the protruding part and contact member, eliminating the multipoint contact that causes error accumulation. The curved contact surfaces are specifically configured with central axes in a skew positional relationship to achieve and maintain single-point contact during displacement.

Inventive Principle:
Principle #14Spheroidality (Curvature)

2Stability of the object's composition

If multiple contact points are used for positioning, then the positioning structure is stable, but error accumulation occurs at respective contact points reducing accuracy

Engineering Contradiction:
Improvepositioning stabilityVSAvoidpositioning accuracy
Core Design Contradiction:
Stability of the object's compositionVSManufacturing precision

Solution Approach 1:

The curved surface configuration of the contact parts creates a geometric constraint that maintains stable single-point contact. The skew positional relationship between the central axes of the curved surfaces ensures that as the contact member displaces, the contact point remains unique and stable, preventing both multipoint contact errors and contact instability.

Inventive Principle:
Principle #14Spheroidality (Curvature)

3Manufacturing precision

If a single-point contact configuration is implemented with curved surfaces, then positioning accuracy is improved by avoiding error accumulation, but the structure becomes more complex

Engineering Contradiction:
Improvepositioning accuracyVSAvoidcontact surface configuration complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent implements single-point contact through curved surfaces (cylindrical, conical, or spherical) with skew central axes. While the contact surface geometry is more complex than flat surfaces, the overall structure remains relatively simple as it only requires forming curved surfaces on existing contact parts without adding additional positioning mechanisms or components.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Data Source

PatentEP4169727B1Positioning structure, liquid jet head, and liquid jet recording device
Publication Date: 2024.09.25 SII PRINTEK INC
  • EP4169727B1 patent drawingFigure 1
  • EP4169727B1 patent drawingFigure 2
  • EP4169727B1 patent drawingFigure 3

AI summary

A liquid jet head is accurately positioned to a head installation part of a liquid jet recording device. A positioning structure includes a positioning pin provided to a carriage, and a positioning mechanism provided to an inkjet head, wherein the positioning mechanism includes a contact member having contact with the positioning pin, and a displacement mechanism for displacing the contact member along a displacement axis extending in an oblique direction crossing a direction perpendicular to an installation surface of head installation part, and a contact part of the positioning pin is formed to have a curved surface shape taking a first intersecting axis crossing the installation surface as a central axis, and a contact part of the contact member is formed to have a curved surface shape taking a second intersecting axis as a central axis, the second intersecting axis crossing an imaginary plane including a displacement axis and a vertical axis (the first intersecting axis) extending in a direction perpendicular to the installation surface, and the second intersecting axis being nonparallel to the first intersecting axis.