Curved Screen Projection Optical System for Ultra-Wide Angle Display

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Solution Overview

Problem

There is a need for technologies that can effectively handle super-wide-angle projection while maintaining high image quality, particularly in limited spaces where traditional projectors struggle with image alignment and shadow interference.

Innovation Solution

The use of a liquid crystal projector with a projection optical system that includes a concave reflective surface designed to reflect light beams at angles of 80 degrees or more relative to the optical axis, combined with a curved screen configuration that allows for efficient image stitching and reduced shadow interference.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If a traditional projector is used in a limited space, then the projection distance is reduced, but the image quality deteriorates due to shadow interference and alignment difficulties

Engineering Contradiction:
Improveprojection spaceVSAvoidimage quality
Core Design Contradiction:
Volume of moving objectVSManufacturing precision

Solution Approach 1:

The patent employs a curved screen with a specific radius of curvature to match the projection geometry of ultra-wide-angle lenses. This curvature compensates for the distortion inherent in wide-angle projection, maintaining image quality and reducing shadow interference in limited spaces where traditional flat screens would fail to provide adequate image fidelity.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Solution Approach 2:

The patent optimizes specific parameters including the radius of curvature of the screen, the focal length of the projection lens, and the projection angle to achieve high-quality images in constrained spaces. By carefully controlling these parameters, the system maintains image fidelity while operating in environments with limited projection distance.

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If an ultra-wide-angle projection optical system is used, then the projection angle is increased, but the image distortion increases

Engineering Contradiction:
Improveprojection angleVSAvoidimage distortion
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The curved screen surface is designed with a radius of curvature that corresponds to the field of view of the ultra-wide-angle projection lens. This geometric matching allows the system to achieve very wide projection angles (up to 180 degrees or more) while maintaining accurate image geometry and minimizing distortion through the natural geometry of the curved display surface.

Inventive Principle:
Principle #14Spheroidality (Curvature)

3Area of stationary object

If multiple images are projected and stitched together, then the screen size is increased, but the stitching precision becomes more difficult to achieve

Engineering Contradiction:
Improvescreen sizeVSAvoidstitching precision
Core Design Contradiction:
Area of stationary objectVSManufacturing precision

Solution Approach 1:

The curved screen provides a continuous geometric reference that facilitates precise alignment of multiple projected images. The curvature serves as a natural guide for stitching operations, allowing multiple projectors to be accurately positioned and aligned along the curved surface, thereby achieving high stitching precision for large-scale displays.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enables high-quality image projection on curved surfaces with minimal distortion and shadow interference, allowing for flexible installation in small spaces and improved user immersion.

Implementation Method 1

a concave reflective surface configured to reflect light beams incident on the concave reflective surface toward directions that intersect with a direction along an optical axis at angles of 80 degrees or more

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentEP3792691B1Image display device, projection optical system, and image display system
Publication Date: 2024.06.12 SONY GROUP CORP
  • EP3792691B1 patent drawingFigure 1~2
  • EP3792691B1 patent drawingFigure 3
  • EP3792691B1 patent drawingFigure 4

AI summary

An image display apparatus according to an aspect of the present technology includes a light source, an image generator, and a projection optical system. The image generator modulates light emitted from the light source and generates image light. The projection optical system includes a lens system and a concave reflective surface. The lens system is configured on a basis of a reference axis at a position on which the generated image light is incident, and has a positive refracting power as a whole. The concave reflective surface is configured on a basis of the reference axis, and reflects the image light emitted from the lens system toward a projection target. In addition, the concave reflective surface reflects at least one or more light beams included in the image light incident on the concave reflective surface, toward a direction that intersects with a direction along the reference axis at an angle of 80 degrees or more.