Curved Pop-Up Spoiler Deployment Within Wing Depth Limits

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Solution Overview

Problem

Existing aircraft control surfaces, particularly spoilers, face challenges in maintaining structural integrity and airflow efficiency due to increased loading at high speeds, requiring additional reinforcement and causing airflow disruptions when stowed or deployed.

Innovation Solution

Aircraft control surfaces with a curved cross-section and a deployment mechanism using a shaft allow for a deployable control surface member to extend beyond the aircraft structure without needing additional structural reinforcement, providing rigidity and minimizing airflow disruptions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If the spoiler is made larger to produce the desired control effect, then the control effectiveness is improved, but the opening size increases requiring additional structural reinforcement

Engineering Contradiction:
Improvecontrol effectivenessVSAvoidstructural reinforcement mass
Core Design Contradiction:
StrengthVSWeight of stationary object

Solution Approach 1:

The spoiler is given a curved cross-section rather than a flat configuration. This curvature provides aerodynamic efficiency and control effectiveness while allowing the spoiler to be stowed within the wing depth without requiring large openings or additional structural reinforcement. The curved shape optimizes the control surface area within the constrained space.

Inventive Principle:
Principle #14Spheroidality (Curvature)

2Length of moving object

If the opening in the wing is made larger to allow spoiler deployment, then the deployable control surface can extend sufficiently, but the wing requires additional structural reinforcement

Engineering Contradiction:
Improvespoiler extension lengthVSAvoidwing structural strength
Core Design Contradiction:
Length of moving objectVSStrength

Solution Approach 1:

The curved cross-section of the spoiler allows it to achieve the required extended length while maintaining a compact stowed profile that fits within the existing wing depth. This eliminates the need for enlarged openings and additional structural reinforcement.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Solution Approach 2:

The spoiler is designed to nest within the wing structure when retracted, utilizing the available depth space efficiently. The curved cross-section allows the spoiler to be contained within the wing's internal volume, requiring only a small opening for deployment.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Ease of operation

If the opening is not closed when the spoiler is stowed, then the spoiler can be easily retracted, but airflow disruptions occur over the wing

Engineering Contradiction:
Improvespoiler retractionVSAvoidairflow disruption
Core Design Contradiction:
Ease of operationVSObject-generated harmful factors

Solution Approach 1:

The curved cross-section of the spoiler, when stowed, creates a smooth contour that closely follows the wing's upper surface. This streamlined shape minimizes airflow disruption and prevents turbulence, while the compact curved form allows easy retraction without requiring complex closing mechanisms.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Data Source

PatentEP4375184B1An aircraft control surface system
Publication Date: 2026.02.25 AIRBUS OPERATIONS LTD
  • EP4375184B1 patent drawingFigure 1
  • EP4375184B1 patent drawingFigure 2
  • EP4375184B1 patent drawingFigure 3

AI summary

An aircraft control surface system (200) for an aircraft structure (101), for example a pop-up spoiler for an aircraft wing, comprises a deployable control surface member (210) and a deployment mechanism (220). The deployment mechanism (220) moves the deployable control surface member (210) between a retracted position and a deployed position. In the retracted position, the deployable control surface member (210) is curled to facilitate stowage within the aircraft structure (101). In the deployed position, the deployable control surface member (210) is uncurled and extends from a surface of the aircraft structure (101). The deployment mechanism (220) enables the deployable control surface member (210) to extend to have a straight portion with a length greater than the local depth of the aircraft structure (101).