Curved Stator Winding Transition to Prevent Mover Collision
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Solution Overview
Problem
In magnetic drive conveying systems, the mover is prone to motion interference and collisions with the curved armature winding of the curved stator module during direction changes, leading to damage.
Innovation Solution
A curved stator module design with an avoidance portion that provides a transition between the arc-shaped curved portion and the linear armature winding, ensuring a consistent distance between the mover's groove wall and the armature winding, preventing collisions.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of operation
If a curved stator module is used to enable direction change, then the mover can change direction through the curved stator module, but the mover is prone to motion interference and collisions with the curved armature winding, leading to damage
Solution Approach 1:
The patent introduces a straight portion as an intermediary section between the arc-shaped curved portion and the linear armature winding. This straight portion acts as a transition zone that mediates the connection between curved and linear sections, allowing the mover to smoothly transition from curved to linear motion without direct collision with the armature winding, thus preventing damage while maintaining direction changing capability
Solution Approach 2:
The armature winding is segmented into distinct portions: an arc-shaped curved portion for direction change, a straight portion for transition, and a linear portion for normal operation. This segmentation allows each portion to be optimized for its specific function, with the straight portion specifically designed to prevent collision between the mover and the armature winding during transition
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Prevents damage to the curved armature winding by maintaining a larger distance during the direction-changing process, enhancing stability and universality of the conveying system.
Implementation Method 1
a curved armature winding, arranged on the curved stator body
Implementation Method 2
In a magnetic drive conveying system driven by magnetic force
Data Source
AI summary
A curved stator module and a magnetic drive conveying system are disclosed. The curved stator module includes a curved stator, which has a curved stator body and a curved armature winding arranged on the body. The curved armature winding includes an avoidance portion and an arc-shaped curved portion. The avoidance portion has a first end, a second end, a first inner side surface, and a first outer side surface. The arc-shaped curved portion includes a second inner side surface and a second outer side surface. The first end splices with a linear armature winding of a linear stator module. The first inner side surface connects to the second inner side surface. The second end splices with the arc-shaped curved portion. The first inner side surface extends obliquely from the first end toward the second end and the first outer side surface.