Curved and Straight Suture Needle Construct for CrCL Repair

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Solution Overview

Problem

Current suture needle constructs for canine cruciate ligament repairs lack sufficient fixation strength and optimal tension, leading to instability and arthritis in the knee joint.

Innovation Solution

A suture needle construct featuring a substantially curved needle and a free-floating substantially straight needle, designed for passing around the lateral fabella and through a tibial tunnel, providing increased fixation strength and optimal tension during CrCL reconstruction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If a traditional single needle construct is used for suture passage, then the device complexity is low, but the fixation strength and tension control are insufficient

Engineering Contradiction:
Improvefixation strengthVSAvoidneedle construct complexity
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The needle construct is divided into two separate needles (curved needle and straight needle) instead of using a single needle. Each needle is optimized for specific suture passages: the curved needle for passing around the lateral fabella and the straight needle for passing through the tibial tunnel. This segmentation allows each component to be specialized for its function, improving overall fixation strength while keeping individual components relatively simple.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Two different needle types (curved and straight) are combined into a single suture construct, allowing the suture to be passed through different anatomical structures with appropriately shaped needles. The curved needle handles the lateral fabella passage while the straight needle handles the tibial tunnel passage, creating a unified repair system that leverages the advantages of both needle geometries.

Inventive Principle:
Principle #5Merging (Combining)

2Reliability

If conventional suture techniques are used, then the ease of operation is maintained, but the tension control and fixation reliability are inadequate

Engineering Contradiction:
Improvejoint stabilityVSAvoidsuture passage difficulty
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

Different sections of the needle construct have different geometries optimized for local requirements: the curved needle portion is designed for the specific curvature of the lateral fabella passage, while the straight needle portion is designed for the linear tibial tunnel passage. This local optimization of needle geometry ensures reliable suture passage through each specific anatomical structure, improving overall joint stability.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The suture is pre-configured with two needles attached at specific locations before the surgical procedure begins. This preliminary preparation allows the surgeon to directly pass the suture through the required anatomical structures without needing to manually thread or reconfigure needles during surgery, thereby improving reliability while maintaining ease of operation.

Inventive Principle:
Principle #10Preliminary action

3Adaptability or versatility

If a single straight needle is used, then the ease of manufacture is high, but the ability to pass around curved structures like the lateral fabella is limited

Engineering Contradiction:
Improvesuture passage versatilityVSAvoidneedle construct manufacturing
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The needle construct is segmented into two distinct needle types rather than using a single uniform needle. The curved needle is specifically manufactured for passing around the lateral fabella, while the straight needle is manufactured for passing through the tibial tunnel. This segmentation allows each needle to be optimized for its specific passage requirement, enhancing versatility without excessively complicating manufacturing.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The needle construct serves multiple functions by combining two needle geometries in one suture assembly. The curved needle handles the lateral fabella passage while the straight needle handles the tibial tunnel passage, making the single suture construct versatile enough to perform multiple suture passage tasks that would otherwise require different instruments or techniques.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentEP1797830B1Suture needle construct for cruciate ligament repair
Publication Date: 2013.11.06 ARTHREX INC
  • EP1797830B1 patent drawingFigure 1
  • EP1797830B1 patent drawingFigure 2~3
  • EP1797830B1 patent drawingFigure 4~5

AI summary

A suture needle construct for extracapsular ligament reconstruction in mammals. In a technique for using the suture needle construct of the invention, the joint is first explored, and the damaged ligament and meniscus are debrided. The joint capsule is closed and a tunnel is created at the appropriate location in the proximal tibia for tibial fixation. Subsequent to the formation of the tibial tunnel, the suture needle construct, i.e., a suture with a substantially curved needle at one end and a substantially straight needle at the other end, is brought in the proximity of the joint. The suture is passed around the lateral fabella using the substantially curved needle, then deep to the patellar ligament using the substantially straight needle, and through the tibial tunnel using the substantially straight needle. The needles are cut off, and the sutures are tensioned over the repair site.