Curved Suture Passer Jaw and Needle for Safer Tissue Repair

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Solution Overview

Problem

Suturing tissue during surgical procedures is challenging, particularly in difficult-to-access regions, due to difficulties in managing sutures with current suture passers, which can cause tissue damage and complicate the process of loading and unloading sutures.

Innovation Solution

A suture passer with a curved lower jaw and a downward-curving needle design that minimizes tissue damage by allowing easier maneuverability under soft tissue, featuring a trigger mechanism for controlled jaw movement and suture deployment, and a suture loader system for efficient suture management.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a straight needle is used to pass suture through tissue, then the suture can be effectively passed, but the needle is difficult to manage and poses a risk of damaging surrounding tissue

Engineering Contradiction:
Improvesuture passing effectivenessVSAvoidrisk of damaging surrounding tissue
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The needle is designed with a downward curvature instead of being straight. This curvature allows the needle to follow a controlled arc trajectory during tissue penetration, making it easier to manage and reducing the risk of unintended contact with surrounding tissue structures while still effectively passing the suture through the target tissue.

Inventive Principle:
Principle #14Spheroidality (Curvature)

2Device complexity

If a straight lower jaw is used in the suture passer, then the device structure is simple, but it causes damage to soft tissue when engaging

Engineering Contradiction:
Improvejaw structure simplicityVSAvoidtissue damage
Core Design Contradiction:
Device complexityVSObject-affected harmful factors

Solution Approach 1:

The lower jaw is designed with a curved configuration that allows it to smoothly engage and maneuver under soft tissue. The curvature enables the jaw to follow the natural contours of the tissue, distributing contact forces more evenly and reducing localized stress that would cause tissue damage, while still maintaining effective engagement for suture passing.

Inventive Principle:
Principle #14Spheroidality (Curvature)

3Ease of operation

If the needle curves downward after deployment, then it is easier to manage and reduces tissue damage risk, but the device structure becomes more complex

Engineering Contradiction:
Improveneedle manageabilityVSAvoidneedle configuration
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The needle incorporates a downward curve in its shaft, transforming it from a straight rigid element to a curved flexible-form structure. This curvature is integrated into the needle's manufacturing, allowing it to naturally follow an arc during deployment. The result is improved manageability and reduced tissue damage risk, while the complexity increase is minimal since the curve is a single integrated feature rather than multiple components.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Data Source

PatentUS20250366850A1Systems and methods for surgical tissue repair
Publication Date: 2025.12.04 INTEGRITY MEDICAL SERVICES INC
  • US20250366850A1 patent drawing
  • US20250366850A1 patent drawing
  • US20250366850A1 patent drawing

AI summary

A method for repairing a tissue. The method can improve the ability of a surgeon to load a suture into a device and unload the suture from the device. A suture retainer can maintain the suture in place with respect to the device.