Curved Waveguide Collimates Light for Slim HUDs

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

The design of head-up displays (HUDs) faces challenges in compact size and optical train length to provide virtual imagery at the same distance as the real-world scene, limiting cockpit instrumentation in aircraft and other applications.

Innovation Solution

A novel optical waveguide design with a coupler and combiner, featuring a multifaceted waveguide that confines and collimates input beams to produce an image in infinity, minimizing mechanical profile and optimizing imagery projection without the need for large relay lenses or diffractive elements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Length of moving object

If traditional optical train design is used to provide virtual imagery at infinity, then the optical path length is sufficient, but the mechanical profile becomes too large for constrained cockpit spaces

Engineering Contradiction:
Improveoptical path lengthVSAvoidmechanical profile
Core Design Contradiction:
Length of moving objectVSVolume of moving object

Solution Approach 1:

The waveguide employs curved surfaces including a curved bottom surface and curved top surface to reflect and collimate light beams. The curvature enables compact folding of the optical path within a thin planar structure, achieving both sufficient optical path length and reduced mechanical profile suitable for constrained cockpit environments

Inventive Principle:
Principle #14Spheroidality (Curvature)

Solution Approach 2:

The optical path is folded multiple times within the planar waveguide structure by utilizing reflections from curved surfaces. This transforms a linear optical path into a multi-dimensional folded path, achieving extended optical length within a compact two-dimensional footprint

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Manufacturing precision

If relay lenses are used to collimate the beam, then the beam can be projected to infinity, but the device becomes bulky and complex

Engineering Contradiction:
Improvebeam collimationVSAvoidoptical components
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent removes traditional relay lenses and diffractive optical elements from the system. Instead, the waveguide's curved surfaces directly perform the collimation function through geometric reflection, eliminating bulky corrective components while maintaining beam collimation quality

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The curved surfaces of the waveguide perform multiple functions simultaneously: they reflect the beam, collimate the beam, and define the optical path. This multi-functionality eliminates the need for separate relay lenses and simplifies the overall optical system

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables compact, low-cost HUDs with a wide field of view and reduced parallax, suitable for constrained spaces, such as aircraft cockpits, by simplifying the optical beam path and eliminating the need for bulky corrective components.

Implementation Method 1

a waveguide, configured to confine an input beam within the structure of the waveguide

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Implementation Method 2

A curved bottom surface of the wave guide can be shaped such that the surface will reflect and simultaneously collimate the input beam

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentUS11852817B2Curved waveguide for slim head up displays
Publication Date: 2023.12.26 MERCURY MISSION SYSTEMS LLC
  • US11852817B2 patent drawing
  • US11852817B2 patent drawing
  • US11852817B2 patent drawing

AI summary

A waveguide can include a first portion configured to confine an input beam within the structure of the waveguide, and a second portion configured to collimate the beam to be projected through a combiner, to produce an image in infinity. A method of constructing an optical system for a head-up-display can include shaping a first waveguide element such that a first portion of the waveguide is configured to confine an input beam within the structure of the waveguide, and a second portion is configured to collimate the input beam. The method can include coupling the waveguide to a combiner.