Curved Waveguide Optics Using Micro Phosphor for Wide-FOV AR Displays

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Solution Overview

Problem

Current technologies face challenges in creating curved waveguides for VR/AR systems that are thin, lightweight, and provide a wide field of view due to light loss issues with Total Internal Reflection (TIR) in flat waveguides, making it difficult to achieve efficient curved waveguide-based optics.

Innovation Solution

A system utilizing a UV display and a curved waveguide with double-sided UV reflective coatings/films and an array of light wavelength converting phosphor discs covered with micro lenses, which trap UV light and convert it into visible light for wide field of view without relying on TIR.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If flat waveguide with Total Internal Reflection (TIR) is used, then light can be effectively bounced within the waveguide, but the waveguide cannot be curved and light loss occurs in curved configurations

Engineering Contradiction:
Improvelight lossVSAvoidwaveguide curvature
Core Design Contradiction:
Loss of energyVSShape

Solution Approach 1:

The patent changes the optical parameters by introducing UV-reflective coatings with specific reflectivity characteristics (greater than 90% reflectivity for UV wavelengths) and uses UV light conversion elements with specific wavelength conversion properties to transform UV light into visible light, enabling curved waveguide operation without TIR light loss

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent introduces UV-reflective coatings as intermediary elements between the UV light source and the waveguide boundaries, and uses light conversion elements as intermediaries to convert UV light into visible light that can propagate through the curved waveguide without suffering from TIR limitations

Inventive Principle:
Principle #24Intermediary (Mediator)

2Weight of moving object

If curved waveguide is used to achieve thin and lightweight form factor, then close form fitting is improved, but light loss increases making effective VR/AR difficult

Engineering Contradiction:
Improvesystem weightVSAvoidlight loss
Core Design Contradiction:
Weight of moving objectVSLoss of energy

Solution Approach 1:

The patent changes the wavelength parameter by using UV light (which can be efficiently reflected by the specialized coatings) and converts it to visible light, enabling curved waveguide operation with minimal light loss and thus achieving thin, lightweight form factors

Inventive Principle:
Principle #35Parameter changes

3Loss of energy

If UV light is used with reflective coatings, then light can be trapped and converted to visible light in curved waveguide, but UV light must be prevented from reaching the user's eye

Engineering Contradiction:
Improvelight trapping efficiencyVSAvoidUV light exposure to user
Core Design Contradiction:
Loss of energyVSObject-affected harmful factors

Solution Approach 1:

The patent uses light conversion elements (phosphor materials) that absorb UV light and emit visible light at different wavelengths, effectively changing the color/wavelength of the light. This ensures UV light is converted to visible light before reaching the user's eye, eliminating UV exposure while maintaining efficient light trapping

Inventive Principle:
Principle #32Color changes

Solution Approach 2:

The light conversion elements act as intermediaries that intercept UV light within the waveguide and convert it to visible light, preventing UV light from reaching the user's eye while maintaining the benefits of UV light trapping for image projection

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables the creation of a thin, lightweight, and close-form fitting VR/AR system with a wide field of view by effectively trapping and converting UV light within the waveguide, providing clear virtual images without significant distortion.

Implementation Method 1

a first ultraviolet (UV) light-reflecting coating or film disposed on the waveguide, and a second UV light-reflecting coating or film disposed on the waveguide

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 2

at least one light wavelength conversion element such as such as a phosphor disc is in the waveguide and is disposed to receive UV light from the UV emitter reflected by the UV light-reflecting coatings and/or films

Methodology Applied
Scientific EffectLight wavelength conversion: Photoluminescence

Implementation Method 3

covered with pinhole-sized micro lenses

Methodology Applied
Scientific EffectLens focusing: Lens

Data Source

PatentUS12487473B2Mixed reality optical system using micro phosphor and lens element array in a curved waveguide
Publication Date: 2025.12.02 SONY INTERACTIVE ENTERTAINMENT LLC
  • US12487473B2 patent drawing
  • US12487473B2 patent drawing
  • US12487473B2 patent drawing

AI summary

A sunglasses-style head worn display includes a curved waveguide with double reflective coatings/films and containing an array of light wavelength converting phosphor pinhole-size discs covered with pinhole-sized micro lenses, presenting a wide FOV virtual image for AR/VR.