Curved Windshield Enclosing A-Pillars for Visibility and Weather Protection

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Solution Overview

Problem

Conventional motor vehicles face challenges in designing A-pillars that minimize visual obstruction while preventing weather-related influences, as existing solutions either compromise visibility or require complex and costly weatherproofing.

Innovation Solution

A motor vehicle design featuring a three-dimensionally curved windshield with no mechanical connection to the A-pillars, which encloses at least 70% of the A-pillar surfaces from the outside, allowing the A-pillars to be made less stable and potentially bifurcated, reducing the blind spot and eliminating the need for extensive weatherproofing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If the A-pillar is designed with a closed structure to prevent weather-related influences, then the weather protection is improved, but the visual obstruction increases

Engineering Contradiction:
Improveweather-related influencesVSAvoidvisibility
Core Design Contradiction:
Object-affected harmful factorsVSIllumination intensity

Solution Approach 1:

The windshield is designed with a specific curvature in the area of the A-pillars (radius of curvature of 5000 to 5 mm) that encloses the A-pillars, creating a dome-like protective structure. This curved geometry redirects weather elements away from the A-pillars while maintaining optical transparency, thus protecting against weather influences without blocking the driver's view.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Solution Approach 2:

The windshield acts as an intermediary element between the external environment and the A-pillars. By positioning the windshield in front of the A-pillars with appropriate curvature, it serves as a protective barrier that shields the A-pillars from weather-related influences while allowing light to pass through to the driver.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Strength

If the A-pillar is made stable and opaque to ensure structural strength, then the strength is improved, but the visual obstruction increases

Engineering Contradiction:
Improvestructural strengthVSAvoidvisibility
Core Design Contradiction:
StrengthVSIllumination intensity

Solution Approach 1:

The curved windshield design transfers structural loads away from the A-pillars, allowing them to be made lighter and more transparent. The windshield's curvature creates a load-bearing structure that maintains vehicle strength while the A-pillars can be designed with greater transparency to reduce visual obstruction.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Solution Approach 2:

The solution moves the primary load-bearing function from the A-pillars to the windshield in the third dimension. By creating a three-dimensional curved surface that encloses the A-pillars, the structural strength is provided by the windshield's geometry rather than the A-pillar opacity, enabling transparent A-pillar designs.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Illumination intensity

If the windshield is positioned close to the A-pillars to reduce blind spot, then the visibility is improved, but the weather-related influences increase

Engineering Contradiction:
ImprovevisibilityVSAvoidweather-related influences
Core Design Contradiction:
Illumination intensityVSObject-affected harmful factors

Solution Approach 1:

The curved windshield design allows the windshield to extend closer to the A-pillars while the curvature creates an enclosing effect that shields the A-pillar area from weather elements. The dome-like structure redirects rain, wind, and other weather influences away from the A-pillars even when positioned close to them.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Data Source

PatentEP3519217B1Vehicle with two a-pillars and a windscreen
Publication Date: 2021.06.30 COVESTRO INTELLECTUAL PROPERTY GMBH & CO KG
  • EP3519217B1 patent drawingFigure 1
  • EP3519217B1 patent drawingFigure 2

AI summary

The invention relates to a motor vehicle, in particular a passenger car, which has a windshield (1) produced from a thermoplastic, said windshield being designed in such a way, in particular being three-dimensionally shaped in such a way, that said windshield establishes a connection between the vehicle roof and the front firewall. Said windshield (1) is preferably designed in such a way that said windshield extends around the A-pillars (2, 3) of the motor vehicle without a gap adjacent to the A-pillar such that, when the vehicle cabin is closed, the A-pillars (2, 3) are not exposed to weather-related influences of the environment. In addition, the windshield (1) according to the invention is preferably designed in such a way that said windshield can absorb forces from the vehicle roof and from the front firewall and can apply forces to these components. The invention further relates to the windshield (1) according to the invention.