Curvilinear Wiring Reduces Electric Field Density in ICs

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Solution Overview

Problem

Conventional wiring structures in integrated circuits, such as rectangular comb-like structures, create areas of high electric field density that can lead to capacitor breakdown, shorting, and current leakage through the dielectric, particularly due to corners and protrusions in these structures.

Innovation Solution

The implementation of curvilinear wiring structures, including concentric conductive annular structures and spiral-shaped structures, which reduce high field density by eliminating corners and edges, and strategically positioning vias to minimize electric field strength, using a damascene process and curvilinear mask shapes to form conductive vias that conform to the geometry of the wires.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If rectangular comb-like wiring structures are used, then manufacturing simplicity is maintained, but areas of high field density are created causing capacitor breakdown, shorting, and leakage

Engineering Contradiction:
Improvecapacitor breakdown resistanceVSAvoidwiring structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies curvature by replacing rectangular wiring structures with curvilinear (rounded) wiring structures. This eliminates sharp corners and edges that concentrate electric fields, thereby reducing high field density areas that cause capacitor breakdown, shorting, and leakage. The curved geometry distributes electric field more evenly throughout the structure, improving reliability without significantly complicating the manufacturing process.

Inventive Principle:
Principle #14Spheroidality (Curvature)

2Object-affected harmful factors

If conventional rectangular wiring structures are used, then ease of manufacture is maintained, but electric field density is concentrated at corners and edges

Engineering Contradiction:
Improveelectric field density concentrationVSAvoidwiring structure fabrication
Core Design Contradiction:
Object-affected harmful factorsVSEase of manufacture

Solution Approach 1:

The patent implements curvature in wiring structures to eliminate sharp corners and edges where electric field density naturally concentrates. By using rounded geometries, the electric field is distributed more uniformly, reducing harmful field concentration effects. The curvilinear structures can be fabricated using standard semiconductor manufacturing processes, maintaining ease of manufacture while significantly reducing electric field density concentration.

Inventive Principle:
Principle #14Spheroidality (Curvature)

3Reliability

If vias protrude from the sides of rectangular wires, then electrical connection is achieved, but areas of high field density are created

Engineering Contradiction:
Improvewiring structure reliabilityVSAvoidvia placement complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent uses curvilinear wiring structures where vias connect to rounded wire surfaces rather than sharp corners. This curvature eliminates the high field density areas that occur when vias protrude from rectangular wires, as the rounded geometry distributes the electric field more evenly around the via-wire interface. This improves wiring structure reliability while the via placement remains integrated into the standard fabrication process.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Data Source

PatentUS9275951B2Curvilinear wiring structure to reduce areas of high field density in an integrated circuit
Publication Date: 2016.03.01 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US9275951B2 patent drawing
  • US9275951B2 patent drawing
  • US9275951B2 patent drawing

AI summary

A method for reducing areas of high field density in an integrated circuit is disclosed. In one embodiment, the method includes forming a first curvilinear wiring structure in a first interconnect layer of an integrated circuit. A second curvilinear wiring structure may be formed in a second interconnect layer of the integrated circuit, such that the first and second curvilinear wiring structures are substantially vertically aligned. The first curvilinear wiring structure may then be electrically connected to the second curvilinear wiring structure. A corresponding apparatus and design structure are also described.