Custom Endodontic Drill Guide for Precise Canal Access

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current endodontic drill guide technologies fail to accurately determine the number and location of root canals in teeth, leading to inefficient access openings and potential missed canals during root canal procedures, and lack guidance for using high-speed burs and handfiles effectively.

Innovation Solution

A method and system for creating a custom drill guide using digital 3D representations of teeth, placing virtual burs and dental dam clamps to design a physical guide with predetermined holes for precise bur placement and canal patency establishment, incorporating metal inserts for high-speed bur use and handfile sleeves for canal preparation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a larger access opening is created in the tooth, then the clinician can more easily access and treat the root canals, but the strength of the tooth is reduced and stress concentration increases

Engineering Contradiction:
Improveaccess to root canalsVSAvoidtooth strength
Core Design Contradiction:
Ease of operationVSStrength

Solution Approach 1:

The drill guide is segmented into multiple components including a body with multiple holes positioned at specific angles, metal inserts received in the holes, and multiple burs that can be individually selected and inserted. This segmentation allows the system to provide multiple access paths through a minimized opening while maintaining tooth strength.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The drill guide is created preliminarily based on digital scans of the patient's anatomy and the identified location of root canals. The guide pre-determines the optimal positions and angles for accessing each canal, allowing the clinician to simply follow the pre-planned paths without needing to create a large exploratory opening.

Inventive Principle:
Principle #10Preliminary action

2Productivity

If the number and location of root canals are determined without digital scanning, then the treatment process is simpler, but the probability of missing canals increases and treatment efficiency decreases

Engineering Contradiction:
Improvetreatment efficiencyVSAvoiddigital scanning and drill guide creation
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

A digital copy or scan of the patient's tooth anatomy is created to identify the precise location and number of root canals. This digital model is then used to create a physical drill guide that replicates the optimal access paths, allowing accurate canal location without repeatedly probing during the actual procedure.

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The drill guide acts as an intermediary device between the digital scan data and the physical drilling process. It translates the virtual information about canal locations into physical guidance structures (holes at specific angles) that direct the burs to the correct canals, eliminating the need for the clinician to interpret anatomical landmarks during treatment.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of manufacture

If traditional drill guides are used without metal inserts, then the device is simpler to manufacture, but high-speed burs cannot be effectively used and canal patency establishment is compromised

Engineering Contradiction:
Improvedrill guide fabricationVSAvoidcanal patency establishment
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The drill guide combines multiple materials with complementary properties: a rigid body (such as 3D-printed polymer or metal) providing structural support and positioning, and metal inserts providing precise, wear-resistant bur reception holes. This composite construction ensures both manufacturability and reliable high-speed bur guidance for effective canal patency establishment.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The metal inserts are nested within the drill guide body holes, creating a hierarchical structure where the insert provides the precise guiding surface while the body provides overall positioning and support. This nesting allows the simpler body to be manufactured separately while the more precise inserts are added afterward, combining ease of manufacture with high reliability.

Inventive Principle:
Principle #7Nested doll (Nesting)

Data Source

PatentEP4076265B1Custom endodontic drill guide and method, system, and computer readable storage media for producing a custom endodontic drill guide
Publication Date: 2023.12.20 DENTSPLY SIRONA INC
  • EP4076265B1 patent drawingFigure 1A
  • EP4076265B1 patent drawingFigure 1B
  • EP4076265B1 patent drawingFigure 2~3B

AI summary

A custom drill guide and a method, system, and computer readable media for determining a number and location of canals in the tooth in order to create a custom drill guide to match the anatomy for proper orientation of high speed burs and files for cleaning/shaping. By knowing where the canals are located within the tooth, a relatively small access opening may be created, the small access opening provides for a strong crown during the restoration process.