Customized Facial Interfacing Structure for VR Headsets

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Solution Overview

Problem

Current head-mounted display systems for virtual and augmented reality are often uncomfortable due to poor fit, weight distribution, and clamping forces, leading to user discomfort and reduced usage time, as they fail to accommodate individual facial features effectively.

Innovation Solution

A method and system for customizing a head-mounted display's facial interfacing structure by collecting facial data to determine optimal dimensions, using machine learning to correlate facial features with interface design, and manufacturing a tailored structure that minimizes light leak and discomfort.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a standardized head-mounted display interface is used, then manufacturing cost and device complexity are reduced, but comfort and fit quality deteriorate due to inability to accommodate individual facial features

Engineering Contradiction:
Improvemanufacturing costVSAvoidcomfort and fit quality
Core Design Contradiction:
Ease of manufactureVSEase of operation

Solution Approach 1:

The system transitions from static standardized interfaces to dynamic customized interfaces by capturing facial images and generating personalized interfacing structure dimensions through machine learning algorithms, allowing the display interface to adapt to individual facial features while maintaining manufacturing efficiency

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the dimensional parameters of the facial interfacing structure based on extracted facial features (such as face width, height, and contour characteristics), optimizing the fit for each user by adjusting key geometric parameters rather than using fixed standardized sizes

Inventive Principle:
Principle #35Parameter changes

2Manufacturing precision

If facial image data collection and machine learning processing are implemented, then customization precision and comfort are improved, but device complexity and processing time increase

Engineering Contradiction:
Improvecustomization precisionVSAvoidsystem complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The system enables self-service customization by allowing users to capture their own facial images using a mobile device camera and automatically generating customized interfacing structure dimensions through embedded machine learning models, eliminating the need for manual measurement or complex fitting procedures

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent replaces traditional mechanical measurement systems (physical rulers, manual fitting) with optical image capture and computational machine learning algorithms, substituting physical measurement processes with digital image processing and automated dimension calculation

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Illumination intensity

If the display is positioned in close proximity to the user's eyes, then visual immersion and field of view are improved, but light leak and ambient light interference worsen

Engineering Contradiction:
Improvevisual immersionVSAvoidlight leak
Core Design Contradiction:
Illumination intensityVSObject-affected harmful factors

Solution Approach 1:

The patent applies different properties to different regions of the interfacing structure, with light-blocking material specifically applied to peripheral regions that contact the user's face, while maintaining transparency or openness in the central viewing area, thus blocking ambient light without interfering with the visual field

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS20240273593A1System and method for providing customized headwear based on facial images
Publication Date: 2024.08.15 RESMED PTY LTD
  • US20240273593A1 patent drawing
  • US20240273593A1 patent drawing
  • US20240273593A1 patent drawing

AI summary

A system and method to collect collecting data for customizing a facial interfacing structure for a head-mounted display interface for virtual reality or augmented reality systems. Facial image data is correlated to a user such as by scanning the face of the user. Facial feature data related to the facial interfacing structure is determined from the facial image data. Dimensions of the facial interfacing structure are determined from the facial feature data. A design of a customized facial interfacing structure including the determined dimensions is stored to produce the customized facial interfacing structure.