Custom In-Ear Hearing Device Optical Windows for Low-Noise Sensing

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Solution Overview

Problem

Current in-ear devices with optical sensors face challenges in maintaining optimal positioning and functionality of light sources and photodetectors, leading to high signal-to-noise ratios and degraded physiological data due to issues with alien light detection and light propagation through the skin.

Innovation Solution

Customized in-ear devices with individually tailored housing shells that incorporate light emission and detection windows, along with waveguides or transparent materials to ensure optimal placement and separation of light sources and photodetectors, minimizing alien light interference.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If the photodetector is positioned tightly against the skin to prevent alien light detection, then the signal-to-noise ratio is improved, but the device complexity increases due to the need for precise positioning mechanisms

Engineering Contradiction:
Improvesignal-to-noise ratioVSAvoidpositioning mechanism complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The device is divided into separate functional modules: a positioning module with mechanical adjustments, a sensing module with photodetector, and a signal processing module. This segmentation allows the positioning mechanism to be optimized independently for achieving tight contact without compromising the simplicity of the overall device architecture.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The photodetector positioning system incorporates dynamic adjustment capabilities, allowing the photodetector to be repositioned along the ear canal curve. This dynamic positioning enables the system to adapt to different ear canal geometries while maintaining optimal contact, improving signal-to-noise ratio without requiring a completely complex fixed positioning mechanism.

Inventive Principle:
Principle #15Dynamics

2Measurement precision

If a well-defined light source is used to propagate light through the skin, then the signal-to-noise ratio is improved, but the manufacturing precision requirements increase

Engineering Contradiction:
Improvesignal-to-noise ratioVSAvoidlight source positioning precision
Core Design Contradiction:
Measurement precisionVSManufacturing precision

Solution Approach 1:

The light source is pre-positioned and fixed relative to the photodetector during manufacturing, establishing a predetermined optical path. This preliminary positioning action ensures that when the device is assembled and used, the light source and photodetector maintain optimal alignment without requiring high precision adjustments during final assembly or use, thus improving signal-to-noise ratio while reducing manufacturing precision requirements.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

An optical coupling element or waveguide is introduced as an intermediary between the light source and the skin contact point. This intermediary component helps define and control the light propagation path, ensuring a well-defined light source effect while absorbing the precision requirements into the intermediary element's design rather than requiring extremely precise direct positioning of the light source itself.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Measurement precision

If the light source and photodetector are positioned to minimize alien light interference, then the measurement accuracy is improved, but the device complexity increases due to additional structural requirements

Engineering Contradiction:
Improvemeasurement accuracyVSAvoidstructural complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The device employs asymmetric positioning of the light source and photodetector relative to the ear canal geometry. By optimizing the asymmetric arrangement of these components, the device can effectively minimize alien light interference while avoiding the need for complex symmetric protective structures, thus improving measurement accuracy without proportionally increasing structural complexity.

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The device uses a customized shell that replicates the unique geometry of the user's ear canal. This copying of the ear canal's asymmetric shape allows the light source and photodetector to be positioned optimally within the natural contours of the ear canal, minimizing alien light interference without requiring additional complex protective structures, as the ear canal itself provides the necessary geometric constraints.

Inventive Principle:
Principle #26Copying

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances signal-to-noise ratio by ensuring proper light transmission and reception, thereby improving the accuracy of physiological data measurement.

Implementation Method 1

a light emission window configured to allow transmission of light through a sidewall of the housing shell

Methodology Applied
Scientific EffectLight transmission: Light

Implementation Method 2

a photodetector configured to detect light at the interior of the housing shell from the exterior of the housing shell through the light detection window

Methodology Applied
Scientific EffectPhotodetection: Photoelectric Effect

Implementation Method 3

along with waveguides or transparent materials to ensure optimal placement and separation of light sources and photodetectors

Methodology Applied
Scientific EffectOptical waveguide: Waveguide (optics)

Data Source

PatentEP3944744B1Custom hearing device equipped with optical sensors for biometrical sensing
Publication Date: 2025.09.17 SONOVA AG
  • EP3944744B1 patent drawingFigure 1
  • EP3944744B1 patent drawingFigure 2~3
  • EP3944744B1 patent drawingFigure 4~6

AI summary

A customized in-ear hearing device includes a light source, photodetector, light emission window, and light transmission window. The light source and the photodetector together function as a physiological sensor by emitting light from the light source through the light emission to the skin of a user's ear canal, and detecting at the photodetector light reflected by the skin that passes through the light detection window. The light emission window and light detection window are located at a customized portion of the sidewall of the device that contacts the skin in the ear canal.