Cut-Resistant Webbing Restraint with Pin Locking Mechanism

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing restraints, such as handcuffs, are either uncomfortable and injurious for prolonged use or insecure against cutting and escape attempts, particularly in sensitive environments like hospitals and transit scenarios.

Innovation Solution

A flexible cut-resistant webbing with interlinked rings and a locking mechanism using pins to form a fixed length loop, which is adjustable and secure, reducing the risk of injury and escape, and can be used to restrain limbs or objects.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If conventional metal handcuffs are used to restrain a person, then the restraint is secure and strong, but it causes discomfort and potential injury during prolonged use

Engineering Contradiction:
Improverestraint strengthVSAvoidinjury and discomfort
Core Design Contradiction:
StrengthVSObject-affected harmful factors

Solution Approach 1:

The patent replaces rigid metal handcuffs with a flexible webbing strap that can conform to the body contour, distributing pressure evenly and preventing injury during prolonged restraint while maintaining security through the integrated locking mechanism and cut-resistant construction

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The restraint system combines multiple materials with complementary properties: cut-resistant webbing for strength, flexible polymer components for comfort, and metal pins for locking security, creating a composite structure that simultaneously achieves strength, comfort, and security

Inventive Principle:
Principle #40Composite materials

2Reliability

If conventional restraints are used in hospital environments, then the restraint provides security, but it creates intimidation and affects quality of care

Engineering Contradiction:
Improverestraint securityVSAvoidintimidation and care quality degradation
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The flexible webbing design appears less threatening and more medical-appropriate than traditional metal handcuffs, reducing intimidation for patients and staff while maintaining equivalent security through the locking mechanism, thereby improving the overall care environment in sensitive settings like hospitals

Inventive Principle:
Principle #30Flexible shells and thin films

3Reliability

If metal handcuffs are used to prevent escape, then the restraint is secure, but it is vulnerable to cutting and disabling

Engineering Contradiction:
Improveescape preventionVSAvoidcut resistance
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The restraint combines cut-resistant webbing material with a locking mechanism featuring pins that engage with the webbing, creating a composite structure that resists both cutting attempts and mechanical disabling, thereby preventing escape more effectively than conventional metal handcuffs alone

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The locking mechanism uses multiple pins distributed along the webbing strap, so that if one pin is compromised, others remain engaged, providing redundant security against escape attempts through cutting or forcing

Inventive Principle:
Principle #1Segmentation

4Ease of operation

If adjustable restraints are used to fit different limb sizes, then the restraint is comfortable and secure, but it requires complex locking mechanisms

Engineering Contradiction:
ImproveadjustabilityVSAvoidlocking mechanism complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The locking mechanism is designed to be self-actuating through a simple ratchet system that automatically secures the adjustable loop when tightened, eliminating the need for complex external locking devices while maintaining ease of adjustment and security

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The restraint uses a ratchet mechanism that allows continuous adjustment of the loop size by changing the engagement position of the pin with the webbing links, providing precise fit for different limb sizes while maintaining a simple locking structure

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS11911308B2Restraint for securing a person to an object, and a cut-resistant webbing
Publication Date: 2024.02.27 THE CROWN IN RIGHT OF THE STATE OF NEW SOUTH WALES ACTING THROUGH THE DEPT OF JUSTICE CORRECTIVE SERVICES NSW CORRECTIVE SERVICES IND
  • US11911308B2 patent drawing
  • US11911308B2 patent drawing
  • US11911308B2 patent drawing

AI summary

A non-injurious restraint for securing a person to an object comprising a flexible strap comprised of, or including a substantially cut-resistant webbing associated with a strip of steel interlinked rings and reinforcement cables. A locking mechanism including one or more projections or pins adapted to engage the interlinked rings in forming a fixed length loop. The strap adapted to be secured to the object with the loop adjusted to encircle the limb, and wherein the locking mechanism locks the length of the loop. A webbing for use in such restraints.