Cutting Device Unit with Integrated Blade Contact Detection

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Solution Overview

Problem

Existing cutting apparatuses face difficulties in understanding the relationship between lamps and blades, making it challenging to achieve precise cutting of sheet-shaped materials.

Innovation Solution

A cutting apparatus unit with a detection means comprising a holder, a first and second shaft, and blade members, where the detection means includes a power source, connection terminal, light emitting device, and wiring to electrically connect these components, allowing for precise detection of blade contact without requiring complex modifications to the apparatus.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If lamps are attached to the apparatus body to detect blade contact, then blade contact detection is enabled, but it becomes difficult to understand the corresponding relationship between lamps and blades when the number and position of blades are changed

Engineering Contradiction:
Improveblade contact detectionVSAvoidcorresponding relationship between lamps and blades
Core Design Contradiction:
ReliabilityVSLoss of information

Solution Approach 1:

The patent combines the lamp and its corresponding blade into a single integrated unit. Each lamp is directly attached to its corresponding blade, ensuring that when blades are repositioned or replaced, the lamps move with them, maintaining clear correspondence without requiring separate attachment to the apparatus body.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent creates a visual copy or indicator system where the state of each blade is directly represented by its attached lamp. The lamp serves as a visual copy of the blade's operational state, making it immediately clear which lamp corresponds to which blade through direct physical attachment.

Inventive Principle:
Principle #26Copying

2Adaptability or versatility

If the number and position of blades are changed to obtain cut pieces with desired width, then cutting versatility is improved, but it becomes difficult to maintain clear correspondence between lamps and blades

Engineering Contradiction:
Improvecutting width adjustmentVSAvoidlamp-blade correspondence management
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

By merging the lamp and blade into a single integrated unit, the patent eliminates the complexity of managing separate lamp-blade correspondences. When blades are repositioned for different cutting widths, their attached lamps automatically relocate with them, maintaining clear correspondence without additional management effort.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent creates a dynamic system where lamps are not fixed to the apparatus body but are instead attached to movable blades. This allows the lamp-blade system to dynamically adapt to changing blade configurations while maintaining clear correspondence through their permanent association.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables precise cutting of sheet-shaped materials by clearly identifying blade contact, reducing the likelihood of poor cutting and avoiding costly remodeling of large components.

Implementation Method 1

a light emitting device attached to the holder... fourth wiring electrically connecting the light emitting device and the first blade member

Methodology Applied
Scientific EffectLight reflection: Reflection

Data Source

PatentEP4596195A1Cutting device unit, cutting device, and sheet fragment manufacturing method
Publication Date: 2025.08.06 KYOCERA CORP
  • EP4596195A1 patent drawingFigure 1
  • EP4596195A1 patent drawingFigure 2
  • EP4596195A1 patent drawingFigure 3

AI summary

In a unit for a cutting apparatus in a non-limiting embodiment of the present disclosure, a second shaft, a first blade member, and a second blade member individually have conductivity. A detection means includes a power source, a connection terminal attached to a holder, a light emitting device attached to the holder, first wiring that electrically connects the connection terminal and the power source, second wiring that electrically connects the second shaft and the power source, third wiring that electrically connects the light emitting device and the connection terminal, and fourth wiring that electrically connects the light emitting device and the first blade member.