CVT Clutch Torque Control for Belt Slipping Prevention

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Solution Overview

Problem

The existing vehicular drive units with belt-type continuously variable transmissions face challenges in restraining the belt from slipping during sudden braking, especially when the oil temperature of the hydraulic oil is low, leading to delayed reduction in clutch torque capacity and potential belt slipping due to excessive torque input from the driving wheel.

Innovation Solution

A control apparatus that adjusts the torque capacity of the clutch to be smaller than the belt torque capacity by setting a lower command oil pressure and increasing the speed ratio of the continuously variable transmission when the oil temperature is low, ensuring the clutch slips before the belt, thereby preventing slipping even under excessive torque conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the torque capacity of the clutch is reduced in advance to prevent belt slipping, then the belt slipping is restrained, but the oil pressure responsiveness deteriorates when oil temperature is low, causing delayed torque capacity reduction

Engineering Contradiction:
Improvebelt slipping preventionVSAvoidresponse time for torque capacity reduction
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The control apparatus performs preliminary action by detecting tire slip states and proactively reducing clutch torque capacity before sudden braking occurs. When a tire slip state is detected, the control unit reduces the clutch torque capacity in advance, so that when sudden braking occurs later, the belt is already protected from slipping. This preliminary preparation resolves the contradiction by ensuring the protective torque reduction is already in place before the critical moment arrives.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The control apparatus dynamically adjusts the clutch torque capacity based on real-time detection of tire slip states and braking conditions. Rather than using a fixed torque capacity, the system continuously monitors wheel rotation speeds, detects tire slip, and adaptively modifies the clutch torque capacity. This dynamic adjustment ensures optimal torque capacity at each moment, preventing belt slipping while responding quickly to changing conditions.

Inventive Principle:
Principle #15Dynamics

2Reliability

If the torque capacity of the clutch is made smaller than the belt torque capacity to restrain belt slipping, then the belt is protected, but the clutch may slip excessively during normal operation

Engineering Contradiction:
Improvebelt slipping preventionVSAvoidnormal power transmission
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The control apparatus dynamically adjusts the clutch torque capacity based on real-time detection of tire slip states and braking conditions. During normal operation without tire slip, the clutch torque capacity is maintained at normal levels for efficient power transmission. When a tire slip state is detected, the torque capacity is temporarily reduced. This dynamic adjustment resolves the contradiction by ensuring the clutch torque capacity is only reduced when necessary for belt protection.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The control apparatus applies different torque capacity settings to different operational conditions. Instead of using a uniformly reduced torque capacity that would cause excessive clutch slip during normal operation, the system applies torque capacity reduction only locally to the specific condition of tire slip state detection. This selective application ensures normal power transmission is maintained while protecting the belt when needed.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution allows for swift reduction of the clutch torque capacity to match or exceed the belt torque capacity within a predetermined response time, effectively preventing belt slipping during sudden braking even at low oil temperatures, ensuring reliable operation.

Implementation Method 1

the oil pressure responsiveness deteriorates when the oil temperature of hydraulic oil for controlling the continuously variable transmission and the clutch is low

Methodology Applied
Scientific EffectHydraulic pressure transmission: Hydraulic Press

Data Source

PatentEP3214347B1Control apparatus for vehicular drive unit
Publication Date: 2019.12.18 TOYOTA JIDOSHA KK
  • EP3214347B1 patent drawingFigure 1
  • EP3214347B1 patent drawingFigure 2
  • EP3214347B1 patent drawingFigure 3

AI summary

A control apparatus for a vehicular drive unit is provided. The vehicular drive unit includes a continuously variable transmission (16), and a clutch (18). The control apparatus includes an electronic control unit (50) that is configured to acquire an oil temperature of hydraulic oil for controlling the continuously variable transmission (16) and the clutch (18), and control the clutch (18) such that a torque capacity of the clutch (18) becomes smaller than a torque capacity that is set in a case where an oil temperature of the hydraulic oil is higher than a predetermined oil temperature, when the oil temperature is equal to or lower than the predetermined oil temperature, or control the continuously variable transmission (16) such that a speed ratio of the continuously variable transmission (16) becomes equal to or larger than a lower limit set in advance when the oil temperature of the hydraulic oil is equal to or lower than the predetermined oil temperature.