CVT Engine Compression Braking via Power-Based Speed Profiles

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Solution Overview

Problem

Existing methods for engine compression braking in vehicles with continuously variable transmissions (CVTs) often fail to deliver the demanded power during deceleration due to reliance on vehicle speed and brake pedal position, leading to inadequate deceleration and increased noise and vibration (NVH), especially when battery charge limits are low.

Innovation Solution

A method that adjusts engine speed in a CVT based on power-based target engine speed profiles, which vary with driver-demanded deceleration power and battery charge power limit, allowing for shifting between engine speed-to-vehicle speed profiles to ensure adequate deceleration power delivery while reducing NVH.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If engine speed is adjusted according to fixed engine speed-to-vehicle speed profiles based on vehicle speed and brake pedal position, then NVH is reduced, but the demanded deceleration power is not delivered

Engineering Contradiction:
ImproveNVHVSAvoiddeceleration power
Core Design Contradiction:
Object-affected harmful factorsVSPower

Solution Approach 1:

The patent transitions from static fixed engine speed-to-vehicle speed profiles to dynamic power-based target engine speed profiles. The controller continuously adjusts the target engine speed based on real-time wheel power demand and battery charge power limit, allowing the system to adapt to changing operating conditions and deliver the required deceleration power while managing NVH.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the control parameter from vehicle speed and brake pedal position to wheel power demand and battery charge power limit. This parameter change enables the system to directly control engine speed based on the actual power requirements for deceleration, ensuring that the demanded deceleration power is delivered while accounting for battery charge limitations.

Inventive Principle:
Principle #35Parameter changes

2Power

If regenerative braking is used to meet negative torque demand, then battery charge limit is exceeded, but deceleration performance is insufficient

Engineering Contradiction:
Improvenegative wheel torqueVSAvoidbattery charge power limit
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The patent implements feedback control by continuously monitoring the battery charge power limit and adjusting the compression braking power request accordingly. The controller uses the battery charge power limit as a feedback signal to determine the appropriate engine speed target, ensuring that regenerative braking operates within battery acceptance capabilities while maintaining required deceleration performance.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent segments the braking system into two independent but coordinated components: regenerative braking and compression braking. The controller divides the total negative torque demand between these two systems based on battery charge power limit, allowing each system to operate within its optimal range and capabilities.

Inventive Principle:
Principle #1Segmentation

3Power

If compression braking power request is increased to meet driver demanded deceleration, then deceleration performance improves, but NVH increases

Engineering Contradiction:
Improvedeceleration powerVSAvoidNVH
Core Design Contradiction:
PowerVSObject-affected harmful factors

Solution Approach 1:

The patent uses dynamic power-based target engine speed profiles to continuously adjust engine speed during compression braking events. This dynamic adjustment allows the system to optimize the balance between deceleration power delivery and NVH reduction by adapting engine speed to real-time power demands rather than following fixed profiles.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes engine speed control parameters based on wheel power demand and battery charge power limit, enabling precise control of compression braking intensity. This parameter adjustment allows the system to deliver required deceleration power while minimizing NVH by avoiding excessive engine speeds.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach ensures the vehicle decelerates at the demanded rate under all operating conditions, including when the accelerator pedal is depressed, by continuously adjusting engine speed according to the power-based target engine speed, thereby reducing NVH and improving deceleration performance.

Implementation Method 1

the CVT may take the form of a planetary gear set and a generator. Torque of the generator may be adjusted so that engine speed may be controlled independent of wheel speed

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

at least a portion of the vehicle's kinetic energy may be transferred through the planetary gear set and to the engine via adjusting a torque of the generator

Methodology Applied
Scientific EffectMechanical advantage: Mechanical Advantage

Implementation Method 3

Engine compression braking may be used to produce negative wheel torque in order to meet a negative driver demand

Methodology Applied
Scientific EffectCompression: Compression

Data Source

PatentUS20200361468A1Methods and system for controlling engine compression braking in a vehicle with a continuously variable transmission
Publication Date: 2020.11.19 FORD GLOBAL TECH LLC
  • US20200361468A1 patent drawing
  • US20200361468A1 patent drawing
  • US20200361468A1 patent drawing

AI summary

Methods and systems are provided for operating a continuously variable transmission (CVT) of a driveline of a vehicle during a request for engine compression braking. In one example, a method may include, responsive to an engine compression braking request, operating a CVT via a controller to adjust engine speed according to an engine speed-to-vehicle speed profile selected based on a power-based target engine speed for the engine compression braking request. The power-based target engine speed may vary continuously with driver demanded power and a battery charge power limit of the vehicle.