CVT Variator Downshift Control Under Engine Torque-Down

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Solution Overview

Problem

In continuously variable transmissions, downshifting during torque-down requests can lead to a decrease in acceleration due to inertia torque exceeding engine torque, resulting in poor acceleration performance.

Innovation Solution

The shift speed during down-shifts by the variator is set slower than in non-torque-down scenarios to manage and suppress inertia torque, ensuring the engine torque remains higher than the inertia torque.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If the variator downshifts quickly to achieve target turbine rotation speed, then the response speed is improved, but the inertia torque exceeds engine torque causing decrease in acceleration

Engineering Contradiction:
Improveshift speedVSAvoidacceleration
Core Design Contradiction:
SpeedVSPower

Solution Approach 1:

The patent applies dynamics by making the shift speed variable rather than fixed. The control device dynamically adjusts the variator's shift speed during downshift based on whether torque-down is being performed. During torque-down, the shift speed is reduced to prevent inertia torque from exceeding engine torque, while during normal operation, faster shift speed is maintained for responsive acceleration. This dynamic adjustment resolves the contradiction between fast shifting and maintaining acceleration.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the parameter of shift speed based on the torque-down state. When torque-down is detected, the control device modifies the shift speed parameter to be slower, ensuring engine torque remains greater than inertia torque. This parameter change directly addresses the contradiction by adapting the shifting characteristics to the current operational conditions, preventing acceleration degradation while maintaining overall system performance.

Inventive Principle:
Principle #35Parameter changes

2Stability of the object's composition

If torque-down is performed to limit engine torque during auxiliary transmission shift, then the shift smoothness is improved, but the engine torque becomes smaller than inertia torque causing poor acceleration

Engineering Contradiction:
Improvetorque stabilityVSAvoidacceleration
Core Design Contradiction:
Stability of the object's compositionVSPower

Solution Approach 1:

The patent makes the torque-down application dynamic by selectively applying it only during specific conditions. The control device determines whether torque-down should be performed based on the shift type (auxiliary transmission shift versus variator shift) and the current operational state. By dynamically controlling when torque-down is applied, the system maintains torque stability during necessary shifts while preventing the engine torque from dropping below inertia torque levels that would degrade acceleration.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent applies local quality by differentiating the torque management approach for different transmission components and operational states. Instead of applying uniform torque-down across all scenarios, the control device applies torque-down selectively based on the specific shift context. This localized approach ensures smooth shifts where needed while preserving acceleration performance in scenarios where maintaining engine torque above inertia torque is critical.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively prevents abrupt decreases in acceleration, maintaining stable torque output to the driving wheels and improving acceleration performance during torque-down conditions.

Implementation Method 1

inertia torque generated by the downshift of the variator

Methodology Applied
Scientific EffectInertia torque: Inertia

Data Source

PatentUS11015704B2Apparatus and method for controlling continuously variable transmission
Publication Date: 2021.05.25 JATCO LTD
  • US11015704B2 patent drawing
  • US11015704B2 patent drawing
  • US11015704B2 patent drawing

AI summary

A vehicle has an engine (1) as a driving source. Output rotation of the engine (1) is transmitted to driving wheels (7) through a torque converter (2) equipped with a lock-up clutch, a first gear train (3), a transmission (4) formed by combination of a variator (20) and an auxiliary transmission (30), a second gear train (5) and a final speed reduction device (6). The second gear train (5) is provided with a parking mechanism (8) that mechanically locks an output shaft of the transmission (4) so that the output shaft of the transmission (4) cannot rotate during parking of the vehicle. A shift speed when down-shift is performed by the variator (20) during a torque-down request to the engine (1) is set to be slower than a shift speed when down-shift is performed by the variator (20) during a non-torque-down request.