CVT Driveline Torque Adjustment for Fuel Efficiency

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Solution Overview

Problem

Automotive driveline systems face a trade-off between fuel efficiency and performance, where improving one often compromises the other, and existing solutions require costly redesigns and new vehicle purchases to implement design changes.

Innovation Solution

A system incorporating a continuously variable transmission (CVT) coupled between an input source and a step-variable transmission, allowing for adjustable torque output through a slip-limiting device and variator, enabling efficient operation across a range of engine speeds and torque levels without the need for extensive redesign.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If engine design is redesigned to improve fuel efficiency and reduce emissions, then fuel efficiency is improved, but performance is sacrificed and manufacturing cost increases

Engineering Contradiction:
Improvefuel efficiencyVSAvoidperformance
Core Design Contradiction:
Use of energy by moving objectVSPower

Solution Approach 1:

The patent applies dynamics by implementing a continuously variable transmission (CVT) that allows the engine to operate at optimal speeds for fuel efficiency while dynamically adjusting the transmission ratio to maintain performance across different driving conditions. The CVT enables the engine to remain in its efficient operating range regardless of vehicle speed or load requirements.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent utilizes parameter changes by varying the transmission ratio continuously through the CVT mechanism. This allows the system to change the relationship between engine speed and vehicle speed, enabling the engine to operate at parameters that optimize fuel efficiency while still delivering required performance output.

Inventive Principle:
Principle #35Parameter changes

2Use of energy by moving object

If engine design is redesigned to improve fuel efficiency and reduce emissions, then fuel efficiency is improved, but manufacturing cost increases

Engineering Contradiction:
Improvefuel efficiencyVSAvoidmanufacturing cost
Core Design Contradiction:
Use of energy by moving objectVSEase of manufacture

Solution Approach 1:

The patent applies universality by using a CVT that can serve multiple functions: improving fuel efficiency, maintaining performance, and working with existing engine designs. This multi-functional approach allows the same transmission system to address multiple concerns without requiring separate redesigns for each objective.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent introduces the CVT as an intermediary component between the engine and the drivetrain. This mediator allows the existing engine design to be preserved while the CVT handles the optimization of fuel efficiency and performance, avoiding the need to redesign the entire powertrain system.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Use of energy by moving object

If CVT transmission ratio is adjusted continuously, then fuel efficiency is improved, but system complexity increases

Engineering Contradiction:
Improvefuel efficiencyVSAvoidsystem complexity
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The patent applies mechanics substitution by replacing traditional multi-gear mechanical transmissions with a CVT system that uses variable diameter pulleys and a belt. This substitution enables continuous ratio adjustment through mechanical means rather than discrete gear shifts, simplifying the control mechanism while maintaining continuous variability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentUS11261957B2Systems and methods for operating a driveline system
Publication Date: 2022.03.01 ORBITAL TRACTION LTD
  • US11261957B2 patent drawing
  • US11261957B2 patent drawing
  • US11261957B2 patent drawing

AI summary

Systems and methods for operating a driveline system are disclosed and include a step-variable transmission. A continuously variable transmission (CVT) is coupled between an input source and the step-variable transmission. The CVT receives a first torque from the input source and outputs a second torque. The CVT has a plurality of planetary members in rolling contact with an inner race and an outer race. A radial distance between the planetary members and a drive-transmitting member corresponds to a transmission ratio of the CVT.