CVT Gear Shift Control Torque Reduction Timing

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Solution Overview

Problem

Continuously variable transmissions (CVTs) fail to replicate the snappy gear shift feeling of stepped transmissions, even when using pseudo-stepped upshift modes, due to inadequate torque reduction during upshifting, which affects the vehicle's forward-reverse acceleration.

Innovation Solution

A gear shift control device for CVTs that implements pseudo-stepped upshift control with a torque reduction command starting before actual upshifting, using a prescribed torque reduction amount greater than inertia torque, and adjusting based on engine load demand, to mimic the snappy feeling of stepped transmissions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If pseudo-stepped upshift control is implemented in CVT, then gear shifting is performed in steps to mimic stepped transmission, but snappy gear shift feeling cannot be sufficiently obtained due to inadequate torque reduction

Engineering Contradiction:
Improvegear shift feelingVSAvoidengine torque reduction
Core Design Contradiction:
Ease of operationVSPower

Solution Approach 1:

The torque reduction command is issued in advance before the upshift actually occurs. The control device calculates the required torque reduction amount based on vehicle speed and accelerator opening, and issues the torque reduction command at a timing that allows the torque to be reduced before the upshift completes, creating the snappy pullback feeling characteristic of stepped transmissions.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The control device dynamically adjusts the torque reduction amount as a parameter based on operating conditions (vehicle speed and accelerator opening). By changing the torque parameter in conjunction with the upshift, the system creates the desired snappy gear shift feeling while adapting to different driving conditions.

Inventive Principle:
Principle #35Parameter changes

2Stability of the object's composition

If torque reduction is implemented only from inertia phase to negate inertia torque, then upshift smoothness is maintained, but pullback of vehicle forward-reverse G cannot be generated

Engineering Contradiction:
Improvevehicle acceleration stabilityVSAvoidsnappy gear shift feeling
Core Design Contradiction:
Stability of the object's compositionVSEase of operation

Solution Approach 1:

Instead of waiting for the inertia phase to begin torque reduction, the control device issues the torque reduction command in advance during the torque phase. This preliminary action creates the pullback effect before the upshift completes, generating the snappy feeling while still managing the transition smoothly.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The torque reduction acts as a cushioning measure that prepares the vehicle for the upcoming upshift by reducing torque before the inertia phase. This beforehand cushioning creates the desired pullback feeling while preventing excessive shock during the actual upshift transition.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

3Loss of time

If torque reduction command timing is delayed until upshift start, then response time is reduced, but torque reduction amount becomes insufficient to create pullback effect

Engineering Contradiction:
Improvetorque reduction response timeVSAvoidtorque reduction amount
Core Design Contradiction:
Loss of timeVSPower

Solution Approach 1:

The control device issues the torque reduction command in advance before the upshift actually starts. By performing the preliminary action of torque reduction before the upshift, the system ensures both sufficient torque reduction amount and appropriate timing to create the pullback effect.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The control device uses feedback from vehicle speed and accelerator opening sensors to determine the appropriate torque reduction amount and timing. This feedback mechanism ensures that the torque reduction is sufficient to create the pullback effect while adapting to real-time operating conditions.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS10821984B2Gear shift control device and gear shift control method for continuously variable transmission
Publication Date: 2020.11.03 JATCO LTD
  • US10821984B2 patent drawing
  • US10821984B2 patent drawing
  • US10821984B2 patent drawing

AI summary

A gear shift control device for a continuously variable transmission of a vehicle is configured to steplessly and continuously change and output a rotation speed of an engine. The gear shift control device includes a gear shift control unit and a torque control command unit. The gear shift control unit is configured to implement a pseudo-stepped upshift control to change a gear shift ratio in steps when upshifting the continuously variable transmission. The torque control command unit is configured to output a torque reduction command so as to reduce an engine torque in conjunction with the pseudo-stepped upshift control so that reduction of the engine torque starts before a point in time when an actual gear shift ratio starts changing in response to an upshift command.