Compression Release Hydraulic Valve Actuator for CVVL Engine Restart

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Solution Overview

Problem

Vehicle engines equipped with stop/start systems face challenges in reducing fuel consumption and noise, vibration, and harshness (NVH) due to high restart torques, which limit the frequency of stop/start events and increase emissions.

Innovation Solution

Implementing a compression release hydraulic valve actuator in the CVVL system to adjust the valve position during engine restarts, reducing the torque required to restart the engine by providing compression release during the compression stroke, thereby reducing NVH and increasing fuel efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If the engine uses a stop/start system to reduce fuel consumption, then fuel efficiency is improved, but high restart torques increase noise, vibration, and harshness (NVH) and limit the frequency of stop/start events

Engineering Contradiction:
Improvefuel consumptionVSAvoidnoise, vibration, and harshness (NVH)
Core Design Contradiction:
Use of energy by moving objectVSObject-affected harmful factors

Solution Approach 1:

The compression release hydraulic valve actuator is activated before the compression stroke to open the intake valve, allowing air to escape from the cylinder. This preliminary action reduces the compression pressure that would otherwise occur during engine restart, thereby reducing restart torque and associated NVH while enabling more frequent stop/start events

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent extracts the harmful compression pressure from the cylinder by providing a release path through the open intake valve. By removing the compressed air before it builds up significant pressure, the system reduces the torque required for engine restart and minimizes NVH without compromising the fuel efficiency benefits of the stop/start system

Inventive Principle:
Principle #2Taking out (Extraction)

2Use of energy by moving object

If the engine uses a stop/start system to reduce fuel consumption, then fuel efficiency is improved, but the frequency of stop/start events is limited due to high restart torques

Engineering Contradiction:
Improvefuel consumptionVSAvoidfrequency of stop/start events
Core Design Contradiction:
Use of energy by moving objectVSProductivity

Solution Approach 1:

The system performs preliminary compression release by opening the intake valve before the compression stroke, reducing the torque required for engine restart. This enables the stop/start system to be activated more frequently without exceeding torque limits, thereby increasing productivity in terms of stop/start event frequency while maintaining fuel efficiency improvements

Inventive Principle:
Principle #10Preliminary action

3Power

If a larger electric machine is used to provide sufficient torque for engine restart, then restart capability is improved, but vehicle cost and complexity increase

Engineering Contradiction:
Improverestart torque capabilityVSAvoidelectric machine sizing
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The patent extracts the need for high restart torque by removing the compressed air from the cylinder through the compression release mechanism. This reduces the actual torque requirement for engine restart, allowing the use of a smaller, less complex electric machine while maintaining sufficient restart capability

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

By performing compression release before the compression stroke, the system preliminarily reduces the torque demand on the electric machine. This allows for downsizing the electric machine and associated belt drive system, reducing vehicle cost and complexity while maintaining adequate restart power

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for more frequent stop/start events, reduces battery power consumption, decreases NVH issues, and enhances overall fuel efficiency by lowering the torque needed for engine restarts, thus improving customer satisfaction and reducing emissions.

Implementation Method 1

adjusting the compression release hydraulic valve actuator to open the valve during a compression stroke of the first cylinder

Methodology Applied
Scientific EffectCompression release: Depressurisation

Data Source

PatentUS11473459B2Systems and methods for providing compression release with continuous variable valve lift
Publication Date: 2022.10.18 FORD GLOBAL TECH LLC
  • US11473459B2 patent drawing
  • US11473459B2 patent drawing
  • US11473459B2 patent drawing

AI summary

Methods and systems are provided for providing compression release during a stop/start event in an engine. In one example, a method includes: responsive to a request for a stop/start event in an engine with a continuously variable valve lift (CVVL) system including a compression release hydraulic valve actuator coupled to a valve of a first cylinder, determining a desired stop position of the engine; and prior to restarting the engine during the stop/start event, adjusting the compression release hydraulic valve actuator to open the valve during a compression stroke of the first cylinder. In this way, an amount of torque used to restart the engine may be reduced.