Light Source System Using Cyan and Yellow Phosphors for Dual DMD Projection

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Solution Overview

Problem

Conventional DLP projection systems using semiconductor lasers for red phosphor excitation suffer from low conversion efficiency, leading to reduced output image brightness and color gamut due to limitations in red phosphor efficiency.

Innovation Solution

A light source system employing high-efficiency phosphors, such as cyan and yellow phosphors, to generate combined primary color lights, which are then separated and modulated by two DMDs, allowing for adjustable ratios of primary colors and increased color gamut, improving light efficiency and reducing costs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If red phosphor is used to convert laser light in conventional DLP projection systems, then the system can generate red light, but the conversion efficiency is low leading to reduced output image brightness and color gamut

Engineering Contradiction:
Improveconversion efficiencyVSAvoidoutput image brightness
Core Design Contradiction:
Loss of energyVSIllumination intensity

Solution Approach 1:

The patent changes the wavelength conversion materials from conventional red phosphor to cyan and yellow phosphors with higher conversion efficiencies. This parameter change in material selection directly addresses the low conversion efficiency of red phosphor while improving output brightness and color gamut through the novel wavelength conversion path.

Inventive Principle:
Principle #35Parameter changes

2Loss of energy

If red phosphor is used to convert laser light, then the system can produce red light, but the color gamut is limited due to low conversion efficiency

Engineering Contradiction:
Improveconversion efficiencyVSAvoidcolor gamut
Core Design Contradiction:
Loss of energyVSAdaptability or versatility

Solution Approach 1:

The patent changes the wavelength conversion materials from conventional red phosphor to cyan and yellow phosphors with higher conversion efficiencies. This parameter change in material selection directly addresses the low conversion efficiency of red phosphor while improving output brightness and color gamut through the novel wavelength conversion path.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system significantly enhances color gamut and light efficiency by distributing primary colors effectively across two DMDs, resulting in improved image brightness and reduced costs.

Implementation Method 1

the light output device includes a cyan phosphor and a yellow phosphor... the cyan phosphor and the yellow phosphor convert the excitation light to generate a cyan light and a yellow light

Methodology Applied
Scientific EffectPhotoluminescence: Photoluminescence

Implementation Method 2

a beam splitter, configured to separate the cyan light and the yellow light into a first light path and a second light path respectively

Methodology Applied
Scientific EffectOptical filtering: Filter (optical)

Data Source

PatentUS10554938B2Light source system, and projection system and method
Publication Date: 2020.02.04 APPOTRONICS CORP LTD
  • US10554938B2 patent drawing
  • US10554938B2 patent drawing
  • US10554938B2 patent drawing

AI summary

A light source system including: a light source device emitting excitation light; an light output device receiving the excitation light and converting it into converted light, wherein the light output device includes at least two different wavelength conversion materials, the converted light of at least one wavelength conversion material being a multi-color light; a light splitting and combining device splitting the multi-color light into a first and a second color light propagating respectively along a first and a second optical channel, wherein the first and second color lights have different wave spectrum coverage ranges; and a first and a second light modulation device respectively modulating the light propagating over the first and second optical channels, wherein the light of three primary colours can be allocated to two DMDs for processing. This results in improved colour gamut of the light source and the light efficiency and reliability of the system.