Cyano Compound Binder for All-Solid Battery Cathode

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Solution Overview

Problem

All-solid lithium-ion batteries face issues with the formation of highly resistive layers at the interface between positive active materials and sulfide-based solid electrolytes, leading to poor charge and discharge characteristics due to the high reactivity of sulfide-based solid electrolytes with the positive active materials.

Innovation Solution

Incorporating a cyano compound represented by Formula M[A(CN)x] into the positive electrode, where M is an alkali metal and A is boron, gallium, aluminum, fluorine, phosphorus, or carbon, to prevent the formation of these resistive layers without the need for coating the positive active materials.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If a sulfide-based solid electrolyte is used in the positive electrode, then lithium-ion conductivity is improved, but a highly resistive layer forms at the interface between the solid electrolyte and positive active material

Engineering Contradiction:
Improvelithium-ion conductivityVSAvoidinterfacial resistance
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The patent introduces a specific binder that acts as an intermediary substance between the sulfide-based solid electrolyte and the positive active material. This binder prevents direct contact and reaction between the sulfide electrolyte and the positive active material, thereby preventing the formation of the highly resistive layer while maintaining lithium-ion conductivity. The binder serves as a protective mediator that resolves the contradiction between high conductivity and low interfacial resistance.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent employs a binder that can be easily incorporated into the positive electrode structure and provides protective function during battery operation. The binder acts as a sacrificial or protective layer that prevents harmful reactions without requiring complex coating processes, making it suitable for commercial production.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

2Reliability

If a lithium-ion conductive oxide coating is applied to the positive active material surface, then interfacial resistance is reduced, but the manufacturing process becomes complicated and difficult to scale

Engineering Contradiction:
Improveinterfacial resistanceVSAvoidcoating process complexity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent merges the protective function with the existing binder component of the positive electrode. Instead of adding a separate coating layer through complex processes like electro-spraying, the protective function is integrated into the binder material itself. This combination simplifies the manufacturing process while achieving the same protective effect against resistive layer formation.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The binder in the patent serves multiple functions: it holds the electrode structure together, facilitates electron conduction, and prevents harmful reactions between the sulfide electrolyte and positive active material. This multi-functionality eliminates the need for separate protective coatings and simplifies the overall manufacturing process.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach inhibits the reaction between the positive active material and the solid electrolyte, enhancing the discharge characteristics of the battery by maintaining battery capacity while preventing the formation of highly resistive layers, thus improving the overall performance of the all-solid battery.

Implementation Method 1

the cyano compound... may inhibit a reaction between the sulfide-based solid electrolyte and the positive active material

Methodology Applied
Scientific EffectChemical inhibition:

Data Source

PatentUS9269958B2Cathode and all-solid battery including the same
Publication Date: 2016.02.23 SAMSUNG ELECTRONICS CO LTD
  • US9269958B2 patent drawing
  • US9269958B2 patent drawing
  • US9269958B2 patent drawing

AI summary

A positive electrode for an all-solid battery including a positive active material; a conductive material; and a binder, wherein the positive electrode further includes a cyano compound represented by Formula 1:M[A(CN)x]  Formula 1wherein in Formula 1, A is at least one selected from boron, gallium, aluminum, fluorine, phosphorus, and carbon, M is at least one alkali metal, and x is an integer of 1 to 4.