Cycle-Skipping Control System Phase Angle Shift Harmonic Reduction

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Solution Overview

Problem

Cycle-skipping motor speed control systems experience high amplitude harmonic components when multiple cycle skippers are connected to a common source, leading to undesirable effects like vibration and noise due to temporally aligned firing patterns.

Innovation Solution

Implementing a phase angle shift in the firing patterns of multiple cycle skippers to distribute current flow more evenly, reducing harmonic components by configuring the firing signals to be non-concurrent, thereby minimizing noise and heating effects.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If multiple cycle skippers are connected to a common source with temporally aligned firing patterns, then the system can drive multiple loads efficiently, but high amplitude harmonic components are generated causing vibration and noise

Engineering Contradiction:
Improveability to drive multiple loadsVSAvoidharmonic components causing vibration and noise
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The patent divides the firing cycle into multiple segments by implementing phase angle shifting for different cycle skippers. Each skipper operates in a different phase segment, so that their firing patterns are distributed throughout the cycle rather than concentrated at the same time. This segmentation of the firing timeline reduces the simultaneous generation of harmonic components while maintaining the ability to drive multiple loads.

Inventive Principle:
Principle #1Segmentation

2Ease of operation

If cycle skippers operate with concurrent firing patterns, then control simplicity is maintained, but current flow is not distributed evenly leading to increased harmonics

Engineering Contradiction:
Improvecontrol simplicityVSAvoiduneven current flow distribution
Core Design Contradiction:
Ease of operationVSObject-generated harmful factors

Solution Approach 1:

The patent introduces dynamic phase angle shifting where the firing patterns of multiple cycle skippers are shifted by different phase angles relative to the source voltage. This dynamic distribution of firing times throughout the cycle ensures even current flow distribution while maintaining relatively simple control logic. The controller simply needs to implement phase shifts rather than complex real-time adjustments.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS7208910B1Method for modifying baseline circuit architecture for a cycle-skipping control system including computer readable code and controller for performing such method
Publication Date: 2007.04.24 TRANSPORTATION IP HOLDINGS LLC
  • US7208910B1 patent drawing
  • US7208910B1 patent drawing
  • US7208910B1 patent drawing

AI summary

A method, computer-readable code, and controller are provided for configuring a cycle-skipping control system having two or more cycle skippers connected to a common multi-phase AC (alternating current) power source to drive a variable frequency load. One or more circuit architectures (modified relative to a baseline circuit architecture) are provided. The modified circuit architectures enable at least some interconnections not enabled by the baseline circuit architecture when connected between the phases of the power source and the load phases. A respective firing sequence is generated to be applied to a plurality of power switches to the two or more cycle skippers with a modified circuit architecture for implementing a desired mode of operation.