Heat Pump Defrost Adjustment Based on Heating Cycle Time

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Solution Overview

Problem

Heat pumps face operational inefficiencies and mechanical issues due to frost accumulation on surfaces, which existing defrost operations may not adequately address, leading to increased user dissatisfaction and operational costs.

Innovation Solution

A heat pump system that adjusts defrost operation properties based on heating cycle time, allowing for incremental changes in termination temperature and time to optimize ice reduction while minimizing disruptions and costs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If defrost operations are performed frequently to remove frost accumulation, then frost removal effectiveness is improved, but heating operation efficiency deteriorates due to increased cycle interruptions

Engineering Contradiction:
Improvefrost removal effectivenessVSAvoidheating operation efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent implements dynamic adjustment of defrost operation properties based on heating cycle time. When heating cycle time falls within a predetermined range, the system allows adjustment of defrost termination temperature and time properties to optimize the balance between frost removal and heating efficiency, rather than using fixed defrost parameters

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes operational parameters by adjusting defrost termination temperature and time based on the relationship between heating cycle time and predetermined thresholds. This parameter adaptation allows the defrost operation to be optimized according to actual operating conditions, resolving the contradiction between effective frost removal and maintaining heating efficiency

Inventive Principle:
Principle #35Parameter changes

2Reliability

If defrost termination temperature is increased to ensure complete frost removal, then frost removal completeness is improved, but energy consumption increases

Engineering Contradiction:
Improvefrost removal completenessVSAvoidenergy consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent adjusts the defrost termination temperature parameter dynamically based on heating cycle time. When the heating cycle time is within the predetermined range, the system permits adjustment of termination temperature to achieve complete frost removal; otherwise, it restricts such adjustments to conserve energy, thus balancing frost removal completeness with energy consumption

Inventive Principle:
Principle #35Parameter changes

3Reliability

If defrost operation time is extended to remove thick frost, then frost removal effectiveness is improved, but heating productivity deteriorates due to longer defrost duration

Engineering Contradiction:
Improvefrost removal effectivenessVSAvoidheating productivity
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The system dynamically adjusts defrost operation time based on the heating cycle time. When heating cycle time is within the predetermined range, the system allows extension of defrost time for effective frost removal; otherwise, it restricts defrost time adjustments to preserve heating productivity, creating a dynamic balance between these two competing objectives

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS10018400B2Defrost operation management in heat pumps
Publication Date: 2018.07.10 LENNOX IND INC
  • US10018400B2 patent drawing
  • US10018400B2 patent drawing
  • US10018400B2 patent drawing

AI summary

In various implementations, a heat pump may include heating operations and defrost operations. The heat pump may monitor cycle time(s) for one or more of the operations. Defrost operation(s) in the heat pump may be automatically adjusted based at least partially on cycle times.