Cyclic Core Variance Fiber Profiles for Low-Loss Optical Connections

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Solution Overview

Problem

Conventional optical fiber connections with core mismatches result in high insertion loss and signal reflection, while splitter technology exhibits symmetrical loss, leading to inefficiencies and energy wastage.

Innovation Solution

The cyclic core variance process/method varies the core profile of optical fibers cyclically, incorporating transition zones to facilitate seamless connections and minimize loss, allowing for the fabrication of diverse optical devices.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If direct mating of fiber types with different core diameters (e.g., OM1 to OM3) is performed, then connection simplicity is maintained, but insertion loss increases significantly (about 3.5 dB) and signal reflection occurs

Engineering Contradiction:
Improveconnection simplicityVSAvoidinsertion loss
Core Design Contradiction:
Ease of operationVSLoss of energy

Solution Approach 1:

The patent introduces a transition zone with a gradually varying core profile that acts as an intermediary between fibers of different core diameters. This transition zone progressively transforms the core diameter from the first fiber's diameter to the second fiber's diameter, minimizing insertion loss and signal reflection while maintaining connection simplicity.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent applies parameter changes by continuously varying the core diameter parameter along the length of the optical fiber. The core profile transitions from one diameter value to another through a controlled gradient in the transition zone, enabling efficient mode transformation between different fiber types without significant energy loss.

Inventive Principle:
Principle #35Parameter changes

2Device complexity

If conventional splitter technology (FBT or PLC) with symmetrical loss is used, then device simplicity is maintained, but energy efficiency deteriorates due to energy loss in the merging direction

Engineering Contradiction:
Improvesplitter structure simplicityVSAvoidenergy loss in merging direction
Core Design Contradiction:
Device complexityVSLoss of energy

Solution Approach 1:

The patent introduces asymmetry into the splitter design by implementing a cyclic core variance profile that creates different optical path characteristics for splitting and merging directions. The core profile varies cyclically along the fiber length, creating zones that favor light propagation in specific directions, thereby reducing energy loss in the merging direction while maintaining acceptable splitting performance.

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The patent applies periodic action through the cyclic variation of the core profile along the optical fiber. The core diameter oscillates between different values in a periodic pattern, creating multiple transition zones that collectively manage light distribution and reduce energy loss in the merging direction of the splitter.

Inventive Principle:
Principle #19Periodic action

Data Source

PatentUS12493149B2Cyclic core variance system
Publication Date: 2025.12.09 LEGRAND DPC LLC
  • US12493149B2 patent drawing
  • US12493149B2 patent drawing
  • US12493149B2 patent drawing

AI summary

The present disclosure provides improved optical devices (e.g., discrete passive optical devices), and improved systems/methods for fabricating such optical devices. Systems/methods are provided for fabricating discrete passive optical devices by utilizing an advantageous cyclic core variance fabrication process/method. The cyclic core variance process/method employs a continuous process, but instead of having one constant core profile of the optical fiber, the core profile of the optical fiber varies cyclically, going back and forth between two or more core profile zones, with a gradual and properly-shaped transition zone in between. The core profile zones and transition zone can be custom formed (e.g., user-defined) to fabricate a variety of optical effects of the optical devices as desired, allowing a large variety of optical devices to be fabricated utilizing the exemplary cyclic core variance process/method.