Cyclic Ester Electrolyte for Safer High-Nickel Lithium Batteries

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Solution Overview

Problem

Lithium secondary batteries with high nickel content NCM-based anode active materials face challenges in high temperature safety due to structural degradation and gas generation, which limits their energy density and stability.

Innovation Solution

Incorporating a lithium metal oxide anode active material with a specific composition and a cyclic ester-based solvent in the electrolyte composition to control heat flow between the anode active material and the electrolyte, reducing heat generation and structural instability at high temperatures.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If high nickel content NCM-based anode active material is used to achieve high energy density, then the energy density is improved, but the high temperature safety deteriorates due to structural degradation and gas generation

Engineering Contradiction:
Improveenergy densityVSAvoidhigh temperature safety
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

A coating layer comprising at least one of an oxide, hydroxide, carbonate, or carboxylate of a divalent or trivalent metal element is applied on the surface of the NCM-based anode active material particles. This coating layer acts as an intermediary barrier that suppresses direct contact and harmful reactions between the high-nickel NCM material and the electrolyte, thereby preventing structural degradation and gas generation at high temperatures while preserving the high energy density benefits

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent combines NCM-based anode active material with specific metal elements (divalent or trivalent metals such as Mn, Ni, Co, Cu, Zn, Al, Cr, Mo, B, Ti, V, Zr, Nb, Hf, Ta, or their combinations) to form a composite coated structure. This composite material approach allows the core NCM material to maintain its high capacity characteristics while the surface coating provides thermal stability and structural protection, resolving the contradiction between energy density and safety

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If high nickel content NCM-based anode active material is used to achieve high capacity, then the capacity is improved, but the structural stability deteriorates at high temperatures

Engineering Contradiction:
ImprovecapacityVSAvoidstructural stability
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

The coating layer of oxide, hydroxide, carbonate, or carboxylate serves as a protective intermediary that stabilizes the surface structure of the NCM particles at high temperatures. This layer prevents structural collapse and maintains the integrity of the high-capacity NCM material during thermal stress, thereby preserving both capacity and structural stability

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent modifies the surface composition parameters of the NCM particles by applying a coating layer with specific metal elements and chemical compositions. This parameter change at the surface level (without altering the bulk high-capacity NCM structure) enhances thermal stability and prevents structural degradation, allowing the material to maintain both high capacity and structural integrity at elevated temperatures

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enhances energy density while improving high-temperature safety by maintaining low heat flow and delaying structural changes in the anode active material, thereby preventing explosions and ensuring stable battery performance.

Implementation Method 1

the non-aqueous organic solvent containing, based on the total weight of the non-aqueous organic solvent, 60% by weight or more of a cyclic ester-based solvent... a heat flow is 6.0 W/g or less within a range of 200° C. to 300° C. as measured by a heat flow measurement

Methodology Applied
Scientific EffectHeat absorption: Absorption (EM radiation)

Data Source

PatentUS20250006996A1Lithium Secondary Battery Having Enhanced Safety
Publication Date: 2025.01.02 LG ENERGY SOLUTION LTD
  • US20250006996A1 patent drawing
  • US20250006996A1 patent drawing
  • US20250006996A1 patent drawing

AI summary

A secondary battery includes an electrode assembly including an anode, a cathode, and a separator disposed between the anode and the cathode; and an electrolyte composition with which the electrode assembly is impregnated. The anode is provided on at least one side of an anode collector, and has an anode active layer including, as an active anode material, a lithium metal oxide represented by Formula 1 below. The electrolyte composition contains a lithium salt and a non-aqueous organic solvent, the non-aqueous organic solvent containing, based on the total weight of the non-aqueous organic solvent, 60% by weight or more of a cyclic ester-based solvent represented by Formula 2 below.Lix[NiyCozMnwM1v]O2  Formula 1: