Cyclic Pressurization for Accelerated Beverage Aging

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Solution Overview

Problem

The traditional aging process of alcoholic beverages in wooden barrels results in significant evaporation and a lengthy aging period, leading to inefficiencies and losses in the final product.

Innovation Solution

A system comprising a housing with a gas transfer system that undergoes a complete pressurization cycle, alternating between a first pressure of 15.7 psi or less and a second pressure at least 4 psi less, with the gas containing at least 21.1% oxygen, repeated multiple times to accelerate the aging process while minimizing evaporation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of time

If traditional aging process is used in wooden barrels, then the beverage achieves desired flavor and aroma profiles, but the aging period becomes excessively long and evaporation loss increases

Engineering Contradiction:
Improveaging timeVSAvoidevaporation loss
Core Design Contradiction:
Loss of timeVSLoss of substance

Solution Approach 1:

The patent applies periodic action by implementing cyclic pressurization and depressurization cycles. The system alternates between pressurizing the barrel to a first pressure (15.7 psi or less) and then to a second pressure (at least 4 psi less than the first pressure), repeating this cycle multiple times. This periodic pressure variation accelerates the aging process by at least 50% while minimizing evaporation loss compared to traditional static aging methods.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The patent changes physical parameters by controlling pressure variations within specific ranges. The system maintains pressure at 15.7 psi or less during the aging process, which is a controlled parameter change from traditional atmospheric pressure aging. This parameter control enables accelerated aging while preventing excessive evaporation, achieving the desired flavor and aroma profiles in a shorter time frame.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If the barrel is pressurized to accelerate aging, then the aging time is reduced, but the risk of over-pressurization and product loss increases

Engineering Contradiction:
Improveaging speedVSAvoidpressure control stability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent implements feedback control through a pressure control system that monitors and regulates the pressurization process. The system includes a pressure control valve that responds to pressure sensor feedback, automatically adjusting the pressurization to maintain the first pressure at 15.7 psi or less. This feedback mechanism ensures reliable pressure control while accelerating the aging process, preventing both under-pressurization and over-pressurization.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent replaces traditional mechanical pressure application with a controlled gas transfer system. Instead of relying on natural pressure buildup from liquid expansion, the system uses a gas transfer apparatus that precisely controls pressure input. This substitution enables more reliable and controllable pressurization, reducing the risk of mechanical failure or product loss while maintaining accelerated aging.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method reduces the aging time by at least 50% and minimizes evaporation loss, achieving the desired flavor and aroma profiles in a shorter period, such as reducing a 7-year aging period to 337 days for a 53-gallon barrel.

Implementation Method 1

causing a gas within the gas transfer system to pressurize the interior of the first housing to a first pressure for a first period of time

Methodology Applied
Scientific EffectPressure-driven flow: Pressure Gradient

Implementation Method 2

The gas includes at least 21.1 percent oxygen by volume

Methodology Applied
Scientific EffectDiffusion: Diffusion

Implementation Method 3

The traditional aging process of alcoholic beverages in wooden barrels results in significant evaporation and a lengthy aging period

Methodology Applied
Scientific EffectEvaporation: Evaporation

Data Source

PatentUS20240026256A1Method and apparatus for aging an alcoholic beverage
Publication Date: 2024.01.25 BOLTON BRIAN T
  • US20240026256A1 patent drawing
  • US20240026256A1 patent drawing

AI summary

A system and method for aging an alcoholic beverage, having a first housing, a second housing holding a liquid therein, the second housing having a wooden wall and positioned inside the first housing, and a gas transfer system fluidly coupled to the interior of the first housing, the gas transfer system executing a method, the method including (A) execute a complete pressurization cycle, the complete pressurization cycle comprising (i) causing a gas within the gas transfer system to pressurize the interior of the first housing to a first pressure for a first period of time, and, (ii) after the first period of time, causing the gas to pressurize the interior of the first housing to a second pressure less than the first pressure for a second period of time; and (B) repeat the complete pressurization cycle a plurality of times.