Dehydrogenation of Cyclic Thioethers for Hydrogen Storage

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Solution Overview

Problem

Current hydrogen storage methods face challenges such as low energy density, high costs, and inefficiencies in releasing and storing hydrogen, particularly due to thermodynamic stability issues in metal hydrides and high temperatures required in dehydrogenation processes, as well as limitations in chemical hydrogen storage systems like organic compounds which suffer from side reactions and purity issues.

Innovation Solution

The process involves using alkane thiols that react with catalysts at specific temperatures to form thiophenes, releasing hydrogen, which can then be reused by rehydrogenating the thiophene, employing finely dispersed supported metal catalysts for cyclization and dehydrogenation reactions, and utilizing microchannel reactors for efficient hydrogen recovery and separation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If metal hydrides are used for hydrogen storage, then high gravimetric hydrogen density is achieved, but the system requires high temperatures for hydrogen release and has high thermodynamic stability making it difficult to apply

Engineering Contradiction:
Improvegravimetric hydrogen densityVSAvoidhydrogen release temperature
Core Design Contradiction:
Quantity of substanceVSTemperature

Solution Approach 1:

The patent changes the chemical parameters of the storage system by using organic compounds (cyclic thiols, cyclic sulfates, cyclic sulfones) instead of metal hydrides. These organic compounds have optimized bond energies that allow hydrogen release at moderate temperatures (50-200°C) while maintaining high gravimetric hydrogen density (6-12 wt%). The dehydrogenation temperature range is specifically controlled through catalyst selection and reaction conditions.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs inexpensive organic compounds as hydrogen storage media that can be easily synthesized and replaced. The organic hydrogen carriers (cyclic thiols, sulfates, sulfones) are cost-effective alternatives to precious metal hydrides, and the system allows for straightforward regeneration or replacement of the storage medium without complex infrastructure.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

2Quantity of substance

If dehydrogenation processes are used to release hydrogen, then hydrogen is obtained, but high temperatures are required which increases energy consumption

Engineering Contradiction:
Improvehydrogen releaseVSAvoidenergy consumption
Core Design Contradiction:
Quantity of substanceVSUse of energy by moving object

Solution Approach 1:

The patent introduces catalysts as intermediaries to facilitate the dehydrogenation reaction. Transition metal catalysts (Pd, Pt, Ni, Ru) and their complexes enable hydrogen release at lower temperatures by providing alternative reaction pathways with reduced activation energy. The catalysts mediate between the organic hydrogen carrier and the hydrogen product, significantly reducing the thermal energy input required.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent optimizes reaction parameters including temperature (50-200°C), pressure, and catalyst concentration to minimize energy consumption. By controlling these parameters and using efficient catalysts, the dehydrogenation process achieves high hydrogen release rates at moderate temperatures, reducing the overall energy input compared to conventional high-temperature methods.

Inventive Principle:
Principle #35Parameter changes

3Quantity of substance

If organic compounds are used for chemical hydrogen storage, then high gravimetric and volumetric densities are achieved, but side reactions occur and purity issues arise

Engineering Contradiction:
Improvegravimetric and volumetric hydrogen densitiesVSAvoidhydrogen purity
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent employs specific functional groups (thiol, sulfate, sulfone) at particular positions in cyclic organic structures to enable selective dehydrogenation. The localized chemical properties of these functional groups allow for controlled hydrogen release without unwanted side reactions, maintaining high hydrogen purity. The molecular structure is designed with specific reactivity at the hydrogen storage sites while other parts of the molecule remain stable.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent uses simple, well-characterized organic compounds with predictable decomposition pathways. These compounds are chosen for their stability during storage and controlled reactivity during dehydrogenation, ensuring high hydrogen purity. The straightforward chemistry allows for easy purification and minimization of side products.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

4Quantity of substance

If high pressure storage is used, then hydrogen can be stored, but high strength containers are needed and volume capacity is limited

Engineering Contradiction:
Improvehydrogen storage capacityVSAvoidcontainer weight
Core Design Contradiction:
Quantity of substanceVSWeight of moving object

Solution Approach 1:

The patent utilizes organic compounds that store hydrogen in liquid or dissolved states at ambient or moderate conditions, avoiding the need for high-pressure gaseous storage. The hydrogen is chemically bound in the organic phase, allowing storage in conventional, lightweight containers without requiring high-strength pressure vessels. The phase transition from liquid organic carrier to gaseous hydrogen product occurs during controlled dehydrogenation.

Inventive Principle:
Principle #36Phase transitions

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method achieves high gravimetric and volumetric hydrogen densities with minimal side reactions, fast reaction rates, and low compound weights, enabling efficient hydrogen storage and release at moderate temperatures, thus addressing the limitations of existing technologies.

Implementation Method 1

the reaction of an alkane thiol with a catalyst and heat to become dehydrogenated and form a thiophene with a hetero sulfur atom rather than a desulfurization reaction

Methodology Applied
Scientific EffectDehydrogenation:

Implementation Method 2

employing finely dispersed supported metal catalysts for cyclization and dehydrogenation reactions

Methodology Applied
Scientific EffectCatalysis: Catalysis

Implementation Method 3

the remaining thiophene could store hydrogen once again by being rehydrogenated

Methodology Applied
Scientific EffectRehydrogenation: Hydrogenation

Implementation Method 4

a mechanism for the storage of hydrogen in a liquid, organic carrier. This mechanism arises from the reaction of an alkane thiol with a catalyst and heat to become dehydrogenated and form a thiophene

Methodology Applied
Scientific EffectCyclization:

Implementation Method 5

The apparatus comprises a vaporizer to convert the liquid organic material to a gaseous state... a microchannel reactor incorporating a dehydrogenation catalyst... a condenser/separator to condense gaseous dehydrogenated or partially dehydrogenated liquid organic material

Methodology Applied
Scientific EffectHeat transfer: Conduction (thermal)

Implementation Method 6

a vaporizer to convert the liquid organic material to a gaseous state... a condenser/separator to condense gaseous dehydrogenated or partially dehydrogenated liquid organic material

Methodology Applied
Scientific EffectPhase change: Phase Change

Data Source

PatentUS9623393B2Dehydrogenation of cyclic thioethers
Publication Date: 2017.04.18 ASEMBLON INC
  • US9623393B2 patent drawing
  • US9623393B2 patent drawing
  • US9623393B2 patent drawing

AI summary

There is disclosed a surprising reaction of an alkane thiol with a catalyst and heat to become dehydrogenated and form a thiophene rather than an expected desulfurization reaction to form the corresponding alkane or alkene. Moreover, there are disclosed surprising results regarding the form of a catalyst to allow a reaction of an alkane thiol to form the dehydrogenated thiophene at lower temperatures and at higher conversion percentages to allow for more efficient recovery of thiophenes to allow for recycling and reuse of thiophenes to hydrogenate to form alkane thiols. Further still, there is disclosed a set of reaction conditions and catalyst presentation that allows for recovery of usable diatomic hydrogen gas from a dehydrogenation reaction of substituted or unsubstituted cyclic thioethers to substituted or unsubstituted thiophene.