Cycling Simulator Torque Feedback Control

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing cycling simulation apparatuses in gyms and home environments fail to accurately simulate the pedaling cadence and resistance of outdoor cycling, as they often have a single transmission ratio and manual adjustment systems that are ineffective and unreliable.

Innovation Solution

A gymnastic apparatus with a transmission assembly, braking assembly, and control logic unit that adjusts pedaling resistance based on detected torque feedback, allowing for quick and accurate adjustments through a gearshift mechanism with epicyclical gearing and a sensor system, enabling realistic cycling simulation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If manual adjustment systems are used for cadence and resistance, then device complexity is reduced, but adjustment reliability and precision deteriorate

Engineering Contradiction:
Improveadjustment system complexityVSAvoidadjustment reliability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent replaces manual mechanical adjustment systems with an automated control logic unit that electronically controls the braking assembly. The control unit receives feedback from sensors and automatically adjusts the braking force, eliminating the need for manual intervention while improving reliability and precision of cadence and resistance adjustments.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent implements a feedback mechanism where sensors detect actual cadence and resistance values, transmit this information to the control logic unit, which then adjusts the braking assembly to maintain desired training parameters. This closed-loop feedback system ensures accurate and reliable adjustment without manual intervention.

Inventive Principle:
Principle #23Feedback

2Device complexity

If a single transmission ratio is used, then device complexity is reduced, but adaptability to different training conditions deteriorates

Engineering Contradiction:
Improvetransmission system complexityVSAvoidtraining condition adaptability
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The patent employs a dynamic transmission system with multiple gear ratios that can be automatically selected by the control logic unit based on detected cadence and resistance conditions. This allows the system to adapt to different training requirements without requiring manual gear changes, maintaining simplicity while enhancing versatility.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The transmission assembly is designed with multiple gear ratios that can handle various training conditions and resistance levels through a single integrated system. The control logic unit selects appropriate gear ratios automatically, making the system universally applicable to different training scenarios without requiring separate mechanisms for each condition.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Measurement precision

If automated control systems are implemented, then adjustment precision is improved, but device complexity increases

Engineering Contradiction:
Improvecadence and resistance control precisionVSAvoidcontrol system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent combines the control logic unit, braking assembly, and transmission control into an integrated automated system that manages both cadence and resistance adjustments through a single control architecture. This merging of functions improves precision while minimizing the increase in overall system complexity compared to separate control mechanisms.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The apparatus provides a realistic cycling experience by allowing precise control over pedaling cadence and resistance, enhancing training effectiveness and user engagement.

Implementation Method 1

a sensor connected to said control logic unit, said sensor being capable of detecting a feedback signal related to the torque acting on said flywheel shaft during the rotation of said flywheel

Methodology Applied
Scientific EffectTorque detection: Torque

Implementation Method 2

a braking assembly, comprising a flywheel, rotating about a flywheel shaft operated by said transmission assembly, said braking assembly being arranged for braking said flywheel

Methodology Applied
Scientific EffectFriction braking: Friction

Implementation Method 3

said gearshift could comprise gear wheels, coupled to each other by epicyclical gearing

Methodology Applied
Scientific EffectEpicyclical gearing: Epicyclic Gearing

Data Source

PatentUS10799755B2Gymnastic apparatus for cycling simulation and operating methods thereof
Publication Date: 2020.10.13 TECHNOGYM SPA
  • US10799755B2 patent drawing
  • US10799755B2 patent drawing
  • US10799755B2 patent drawing

AI summary

Aspects of the present disclosure relate to a gymnastic apparatus and method for cycling simulation having a transmission portion driven by pedals, through which a user may perform cycling training. The transmission portion may comprise a flywheel and a braking portion, which may apply a braking force to the flywheel. The apparatus may further comprise a control logic unit, through which training parameters may be set, and a sensor coupled to the control logic unit. The sensor may detect a signal relating to the torque acting on the flywheel and thereby send a signal to the control logic unit; the control logic unit may be configured to adjust the braking force of the braking portion applied to the flywheel, thereby adjusting the resistance to the pedals as a function of parameters set, as appropriate, and communicate information and adjust such changes via a feedback signal from the sensor.