Cyclobenzaprine Extended Release Beads Using Composite Coatings

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Solution Overview

Problem

Current cyclobenzaprine hydrochloride formulations require multiple daily administrations, which is a compliance challenge, especially for elderly patients, and existing extended release forms do not consistently maintain drug release for 8 to 12 hours, leading to potential dose dumping issues.

Innovation Solution

Development of extended release pharmaceutical compositions comprising a core coated with a matrix containing cyclobenzaprine hydrochloride and extended release agents, with optional plasticizers, structured to provide a controlled release profile of at least 8 to 12 hours, minimizing dose dumping by using a combination of inert cores, layers, and specific additives like ethylcellulose and Eudragit.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If immediate release tablets are administered three times a day to achieve relief from muscle spasm, then therapeutic effect is maintained, but patient compliance deteriorates

Engineering Contradiction:
Improvetherapeutic effectVSAvoidpatient compliance
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent divides the dosage form into multiple particles or beads, each containing the active ingredient cyclobenzaprine hydrochloride. This segmentation allows the drug to be released in a controlled manner over an extended period, providing sustained therapeutic effect while requiring only once-daily administration, thereby improving patient compliance.

Inventive Principle:
Principle #1Segmentation

2Ease of operation

If extended release capsules are designed for once a day administration, then patient compliance is improved, but drug release duration is insufficient (not consistently maintained for 8 to 12 hours)

Engineering Contradiction:
Improvepatient complianceVSAvoiddrug release duration
Core Design Contradiction:
Ease of operationVSDuration of action of moving object

Solution Approach 1:

The patent employs composite materials consisting of cyclobenzaprine hydrochloride combined with specific excipients and polymers that provide extended release properties. This composite formulation ensures consistent drug release over the required 8 to 12 hour period while maintaining once-daily dosing, thus achieving both improved compliance and adequate duration of action.

Inventive Principle:
Principle #40Composite materials

3Duration of action of moving object

If extended release coating is applied to core particles, then drug release is extended, but dose dumping may occur

Engineering Contradiction:
Improvedrug release durationVSAvoiddose dumping incidence
Core Design Contradiction:
Duration of action of moving objectVSReliability

Solution Approach 1:

The patent carefully controls the parameters of the extended release coating, including polymer type, coating thickness, and composition ratios. By optimizing these parameters, the formulation achieves sustained drug release over 8 to 12 hours while preventing dose dumping, ensuring reliable and predictable pharmacokinetic profiles.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS10517829B2Extended release pharmaceutical compositions
Publication Date: 2019.12.31 INVENTIA HEALTHCARE PVT LTD
  • US10517829B2 patent drawing

AI summary

The present invention provides extended release pharmaceutical compositions structured for once a day administration comprising skeletal muscle relaxant such as cyclobenzaprine or its pharmaceutically acceptable salt thereof that extends the release of the drug under in-vitro conditions for at least 8 to 12 hours. The invention also provides process for the preparation of such structured compositions.