Protein-Free Baked Food Dough Using Cyclodextrin Emulsification

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Solution Overview

Problem

Conventional baked foods containing milk, eggs, and wheat often result in poor emulsion stability, flavor, texture, and formability for individuals allergic to these proteins, as they rely on these ingredients for emulsification, leading to unsatisfactory baked goods when they are absent.

Innovation Solution

A dough comprising water, a fat and oil, cyclodextrin, and a predetermined water-soluble gelling agent, such as carboxymethylcellulose or xanthan gum, is used to create a protein-free baked food with excellent emulsion stability and physical properties, allowing for good flavor, texture, and formability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If conventional baked foods use milk, eggs, and wheat flour as raw materials, then good emulsion stability and texture are achieved, but the baked foods become unsuitable for people allergic to these proteins

Engineering Contradiction:
Improvesuitability for allergic individualsVSAvoidemulsion stability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent introduces cyclodextrin as an intermediary substance that mediates between the fat and oil components and the aqueous phase, enabling emulsion formation and stabilization without relying on protein-based emulsifiers. The cyclodextrin molecules form complexes with fat and oil, allowing them to disperse uniformly in water, thus achieving emulsion stability in protein-free systems.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent changes the chemical composition parameters of the dough by completely eliminating proteins (milk, eggs, wheat) and replacing them with a specific combination of carbohydrates (starch, cyclodextrin, sugar) and fats/oils. This parameter change transforms the emulsification mechanism from protein-based to carbohydrate-fat complex-based, making the system suitable for allergic individuals while maintaining functional properties.

Inventive Principle:
Principle #35Parameter changes

2Object-affected harmful factors

If proteins are removed from baked food ingredients, then allergen-free products are produced, but emulsion stability and physical properties deteriorate

Engineering Contradiction:
Improveallergen contentVSAvoidemulsion stability
Core Design Contradiction:
Object-affected harmful factorsVSStability of the object's composition

Solution Approach 1:

The patent creates a composite material system combining starch, cyclodextrin, sugar, and fat/oil in specific proportions. This composite formulation works synergistically where cyclodextrin forms inclusion complexes with fat molecules, starch provides structural framework and water binding, and sugar contributes to texture and moisture retention, collectively achieving emulsion stability without proteins.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

Cyclodextrin acts as a molecular intermediary that bridges the hydrophobic fat/oil phase and the hydrophilic aqueous phase. Its toroidal structure with hydrophobic interior and hydrophilic exterior allows it to solubilize fat molecules in water, creating stable emulsions that replace the emulsification function previously performed by proteins.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Adaptability or versatility

If milk, eggs, and wheat are eliminated from the recipe, then the baked food becomes safe for allergic individuals, but flavor and texture quality decrease

Engineering Contradiction:
Improveallergen-free compatibilityVSAvoidflavor and texture quality
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The patent optimizes the quantitative parameters of remaining ingredients to compensate for the absence of proteins. Specifically, it adjusts the ratios of starch (20-60 parts), cyclodextrin (1-10 parts), sugar (10-40 parts), and fat/oil (10-40 parts) to achieve the desired texture, moisture content, and flavor profile that mimics conventional baked goods despite the ingredient substitution.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides baked foods with improved emulsion stability and desirable physical properties, enabling the production of protein-free baked goods with flavor, texture, and formability comparable to conventional products, while avoiding common allergens like milk, eggs, and wheat.

Implementation Method 1

a fat and oil-containing emulsified composition... containing a fat and oil, emulsifier, a reduced dextrin, a branched dextrin and cyclodextrin

Methodology Applied
Scientific EffectInclusion complex formation:

Implementation Method 2

a dough for baked food comprising water, a fat and oil, a starch, cyclodextrin and at least one water-soluble gelling agent

Methodology Applied
Scientific EffectGel formation: Gel

Implementation Method 3

a starch

Methodology Applied
Scientific EffectAbsorption: Absorption (physical)

Data Source

PatentUS20240423219A1Baked food
Publication Date: 2024.12.26 HOUSE WELLNESS FOODS

AI summary

An object of the present invention is to provide a baked food which has a good flavor and texture while being substantially free of proteins such as milk, eggs and wheat. The present invention provides a dough for baked food comprising: water, a fat and oil, a starch, cyclodextrin and a predetermined water-soluble gelling agent, wherein the dough is substantially free of proteins, as well as a baked food obtained by baking the dough for baked food.