Cyclohexanecarboxylic Acid Derivatives via Grignard Alkylation

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Solution Overview

Problem

Current methods for preparing cyclohexanecarboxylic acid derivatives are inefficient and lack specificity for producing pharmaceutically active compounds, particularly in the synthesis of intermediates like 1-(2-ethyl-butyl)-cyclohexanecarboxylic acid.

Innovation Solution

A process involving the reaction of cyclohexanecarbonitrile with an alkylating agent and a Grignard reagent in the presence of a secondary amine, followed by mineral acid quenching, and subsequent hydrolysis and nitrosylation to obtain cyclohexanecarboxylic acid derivatives, which can be used as intermediates in pharmaceutical synthesis.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If current methods are used for preparing cyclohexanecarboxylic acid derivatives, then the process is simpler, but the efficiency and specificity are poor

Engineering Contradiction:
Improvepreparation efficiencyVSAvoidprocess complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent divides the synthesis process into distinct sequential steps: Grignard reagent addition to cyclohexanecarbonitrile, followed by alkylating agent addition, then mineral acid quenching, and finally hydrolysis. This segmentation allows each step to be optimized independently, improving overall efficiency while maintaining manageable process complexity through systematic organization of reaction stages.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs preliminary formation of the Grignard reagent before adding it to the cyclohexanecarbonitrile, and preliminary addition of the secondary amine catalyst before the alkylating agent. These preliminary actions ensure proper reagent preparation and catalyst activation, which improves reaction efficiency and specificity while establishing a structured process framework.

Inventive Principle:
Principle #10Preliminary action

2Manufacturing precision

If current methods are used, then fewer reagents are required, but the yield and specificity are low

Engineering Contradiction:
Improvesynthesis specificityVSAvoidnumber of reagents
Core Design Contradiction:
Manufacturing precisionVSQuantity of substance

Solution Approach 1:

The patent introduces a secondary amine as an intermediary catalyst that mediates between the Grignard reagent and the cyclohexanecarbonitrile, and between the alkylating agent and the intermediate complex. This intermediary enhances the specificity of the alkylation reaction at the alpha position, improving manufacturing precision while the multi-reagent sequence ensures high yield through controlled transformation at each stage.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent utilizes parameter changes including temperature control during each reaction step, pH adjustment through mineral acid quenching, and sequential addition timing of reagents. These parameter changes optimize reaction specificity and yield, demonstrating that increased reagent quantity and process steps lead to improved manufacturing precision rather than unnecessary complexity.

Inventive Principle:
Principle #35Parameter changes

3Productivity

If the multi-step process is implemented, then yield and specificity improve, but the number of steps increases

Engineering Contradiction:
Improveproduction yieldVSAvoidreaction time
Core Design Contradiction:
ProductivityVSDuration of action of moving object

Solution Approach 1:

The patent implements continuous useful action by performing the Grignard addition, alkylating agent addition, acid quenching, and hydrolysis in sequential fashion without isolating intermediates. Each reaction step flows directly into the next, maintaining continuous chemical transformation. This continuity improves overall production yield by minimizing losses between steps while managing total reaction time through efficient sequencing rather than parallel processing.

Inventive Principle:
Principle #20Continuity of useful action

Solution Approach 2:

The patent employs periodic action through controlled addition sequences: first adding Grignard reagent over a period, then after completion adding the alkylating agent over another period, followed by acid quenching and finally hydrolysis. This periodic addition pattern allows each reaction to complete fully before the next begins, optimizing yield while managing total process duration through rhythmic, controlled progression rather than simultaneous reactions.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This process provides a reliable and efficient method for producing cyclohexanecarboxylic acid derivatives, enabling their use in the synthesis of valuable pharmaceutical compounds with improved yield and specificity.

Implementation Method 1

reacting cyclohexanecarbonitrile with a Grignard reagent, to obtain an intermediate compound

Methodology Applied
Scientific EffectNucleophilic addition: Chemical Bonding

Implementation Method 2

reacting the said intermediate compound with an alkylating agent, to obtain a alkylated intermediate compound

Methodology Applied
Scientific EffectAlkylation: Chemical Bonding

Implementation Method 3

the above mentioned coupling reaction is followed by a mineral acid quenching

Methodology Applied
Scientific EffectAcid-base reaction: Chemical Bonding

Implementation Method 4

reacting the alkylated intermediate compound with water, to obtain a cyclohexanecarboxylic acid derivative

Methodology Applied
Scientific EffectHydrolysis: Hydrolysis

Implementation Method 5

reacting the said cyclohexanecarboxylic acid amide derivative with a nitrosylating agent

Methodology Applied
Scientific EffectAcid catalysis: Catalysis

Data Source

PatentEP2274278B1New process for the preparatiion of cyclohexanecarboxylic acid dericatives
Publication Date: 2016.08.17 F HOFFMANN LA ROCHE & CO AG
  • EP2274278B1 patent drawing
  • EP2274278B1 patent drawing
  • EP2274278B1 patent drawing

AI summary

A process for the preparation of a compound of formula (Ia): which are useful as intermediates in the preparation of i.a. pharmaceutically active compounds.