Cyclometallated OLED Compounds for Color Saturation

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Solution Overview

Problem

Current organic light-emitting diode (OLED) technologies face challenges in achieving saturated colors, particularly in red, green, and blue emissions, which are essential for full-color displays, and there is a need for materials that can be efficiently processed in solution to reduce manufacturing costs and enhance performance.

Innovation Solution

Development of specific compounds, such as those represented by Formulas I and II, which are used in organic layers of OLEDs, allowing for the formation of cyclometallated rings and enabling efficient light emission through phosphorescent mechanisms, and a method for synthesizing these compounds involving reactions with bidentate ligands and metal precursors at controlled temperatures.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If conventional OLED materials are used to achieve saturated colors, then color saturation is improved, but manufacturing cost increases and processing efficiency decreases

Engineering Contradiction:
Improvecolor saturationVSAvoidmanufacturing cost
Core Design Contradiction:
Illumination intensityVSEase of manufacture

Solution Approach 1:

The patent modifies the chemical structure of organic emissive materials by introducing specific heteroaryl rings and cyclometallated structures, changing the molecular parameters to achieve saturated color emission while maintaining solution processability and cost-effectiveness

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention uses composite molecular structures combining multiple ligand types (heteroaryl rings, cyclometallated rings) with metal centers to create materials that simultaneously achieve color saturation and manufacturing efficiency

Inventive Principle:
Principle #40Composite materials

2Illumination intensity

If conventional OLED materials are used to achieve saturated colors, then color saturation is improved, but processing efficiency decreases

Engineering Contradiction:
Improvecolor saturationVSAvoidprocessing efficiency
Core Design Contradiction:
Illumination intensityVSProductivity

Solution Approach 1:

The patent changes the physical and chemical parameters of the emissive materials to enable solution processing, improving productivity while maintaining color saturation through optimized molecular structures that facilitate efficient film formation and light emission

Inventive Principle:
Principle #35Parameter changes

3Illumination intensity

If new compounds with cyclometallated rings are synthesized, then emission properties and color saturation are improved, but synthesis complexity increases

Engineering Contradiction:
Improveemission propertiesVSAvoidsynthesis complexity
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The synthesis approach divides the complex molecule construction into sequential steps: first forming the cyclometallated ring structure, then coordinating with metal centers, and finally assembling the complete emissive complex, thereby managing synthesis complexity while achieving improved emission properties

Inventive Principle:
Principle #1Segmentation

4Ease of manufacture

If solution processing methods are used, then manufacturing cost decreases and processing efficiency improves, but color saturation may be compromised

Engineering Contradiction:
Improvemanufacturing costVSAvoidcolor saturation
Core Design Contradiction:
Ease of manufactureVSIllumination intensity

Solution Approach 1:

The patent modifies the chemical parameters of solution-processable materials to achieve saturated color emission, demonstrating that cost-effective solution processing and high color saturation are not mutually exclusive through optimized molecular design

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The compounds enable the production of OLEDs with improved color saturation and efficiency, facilitating the creation of high-performance, cost-effective full-color displays by optimizing the emission properties and processing methods.

Implementation Method 1

OLEDs make use of thin organic films that emit light when voltage is applied across the device

Methodology Applied
Scientific EffectPhosphorescence: Phosphorescence

Implementation Method 2

Organic light emitting diodes/devices (OLEDs)

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Data Source

PatentUS11469383B2Organic electroluminescent materials and devices
Publication Date: 2022.10.11 UNIVERSAL DISPLAY CORP
  • US11469383B2 patent drawing
  • US11469383B2 patent drawing
  • US11469383B2 patent drawing

AI summary

A compound of Formula IwhereinL is a bidentate ligand coordinated to a metal M;each ring K is the same, and represents a 5-membered or 6-membered heteroaryl ring and with ring J forms a 5-member cyclometallated ring;A1 and A1′ are the same and selected from CR1 or N; A2 and A2′ are the same and selected from CR2 or N; A3 and A3′ are the same and selected from CR3 or N; each R4 with its corresponding ring position R4′ are the same, and R1 to R5 are as defined in the specification. An OLED with an organic layer that includes a compound of Formula I and a consumer product that includes the OLED. A method of making a compound of Formula I is also described.