Cyclone Chamber with Openable Hinge for Efficient Debris Discharge

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Solution Overview

Problem

Existing surface cleaning apparatuses, such as vacuum cleaners, face challenges in efficiently discharging debris from the dirt collection chamber, leading to clogged air treatment members and reduced cleaning efficiency due to compacted debris.

Innovation Solution

A hand vacuum cleaner design featuring an openable cyclone chamber with a hinge extending along its axial length, allowing for easy access and discharge of debris, along with an openable energy storage chamber for battery access, and a cyclone bin assembly with a pivotally mounted rear end for improved dirt outlet operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If the cyclone chamber is made sealed for structural integrity, then structural strength is improved, but debris discharge becomes difficult and clogging increases

Engineering Contradiction:
Improvestructural integrityVSAvoiddebris discharge
Core Design Contradiction:
StrengthVSEase of operation

Solution Approach 1:

The cyclone chamber is divided into separate sections with independent access points. The dust collection chamber has a separate discharge opening from the cyclone separation chamber, allowing debris to be removed without opening the main cyclone chamber, thus maintaining structural integrity while enabling easy debris discharge.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The air treatment member is designed with self-cleaning functionality that operates before debris discharge. The rotating air treatment member prevents compacting of debris and maintains clear passages, preparing the system for efficient debris removal without requiring frequent chamber openings.

Inventive Principle:
Principle #10Preliminary action

2Stability of the object's composition

If the air treatment member is fixed in position, then structural stability is improved, but cleaning efficiency decreases due to compacted debris

Engineering Contradiction:
Improvestructural stabilityVSAvoidcleaning efficiency
Core Design Contradiction:
Stability of the object's compositionVSProductivity

Solution Approach 1:

The air treatment member is designed to rotate about its central axis while maintaining its fixed position in the cyclone chamber. This rotational movement prevents debris from compacting against the fixed structure, maintaining clear air passages and sustained cleaning efficiency without compromising structural stability.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The rotating air treatment member creates dynamic movement that prevents debris compaction. The rotation generates forces that keep debris loose and prevent it from settling in a compacted state, thereby maintaining high cleaning efficiency throughout operation.

Inventive Principle:
Principle #18Mechanical vibration

3Quantity of substance

If the dirt collection chamber is designed with large capacity, then debris storage is improved, but access for emptying becomes difficult

Engineering Contradiction:
Improvedebris storage capacityVSAvoidaccess for emptying
Core Design Contradiction:
Quantity of substanceVSEase of operation

Solution Approach 1:

The dust collection system is segmented into the cyclone separation chamber and the dust collection chamber with separate access points. The dust collection chamber has its own discharge opening that can be accessed independently, allowing users to empty debris without disrupting the cyclone chamber or losing captured debris.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A dust outlet passage serves as an intermediary channel connecting the cyclone chamber to the dust collection chamber. This passage allows debris to be transported and discharged separately, providing easy access for emptying while maintaining the large capacity of both chambers.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances debris discharge efficiency, reduces clogging, and provides easy access to energy storage, improving the overall cleaning performance and user experience.

Implementation Method 1

Air may be drawn into the surface cleaning apparatus through a dirty air inlet and conveyed to an air treatment member, such as, for example, a cyclonic air treatment member. Within the air treatment member, some of the particulate matter (i.e., debris) captured within the air flow may be disentrained from the air flow.

Methodology Applied
Scientific EffectCyclone separation: Cyclone Separation

Implementation Method 2

a cyclone, such as a cyclone for a hand vac, has an openable door wherein the hinge extends generally in the direction of the cyclone axis of rotation

Methodology Applied
Scientific EffectHinge rotation: Hinge

Data Source

PatentUS12251717B2Surface cleaning apparatus
Publication Date: 2025.03.18 OMACHRON INTELLECTUAL PROPERTY INC
  • US12251717B2 patent drawing
  • US12251717B2 patent drawing
  • US12251717B2 patent drawing

AI summary

A surface cleaning apparatus comprises a cyclone chamber having a cyclone bin assembly comprising a cyclone chamber positioned in the air flow path, the cyclone chamber has a cyclone air inlet, a cyclone air outlet, a cyclone chamber front end, a cyclone chamber rear end, a cyclone chamber sidewall extending between the front and rear ends of the cyclone chamber and a cyclone axis of rotation that extends in a forward/rearwards direction. The front end of the cyclone chamber has a front height in a direction transverse to the cyclone axis of rotation that is less than a rear height of the cyclone chamber in the direction transverse to the cyclone axis of rotation.