Cyclone-Integrated Laser Gas Analyzer for Particulate Interference

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional gas component measuring devices require a separate step to remove particulate matter from the subject gas, leading to prolonged measurement times due to potential laser light obstruction and reduced accuracy.

Innovation Solution

Incorporating a cyclone with a gas inlet and a laser gas analyzer within the cyclone to measure gas components, including particulate matter, while using displacing devices like hollow pipes to reduce particulate matter interference and centrifugal separation to focus measurements on low-particulate areas, allowing for quick and accurate component analysis.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If particulate matter is removed from the subject gas using a cyclone before measurement, then measurement accuracy is improved, but measurement time is prolonged

Engineering Contradiction:
Improvemeasurement accuracyVSAvoidmeasurement time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent combines the cyclone separator and laser gas analyzer into a single integrated device where the laser beam passes through the cyclone's central region. This merging eliminates the need for separate pre-filtration steps while maintaining measurement accuracy by utilizing the natural centrifugal separation occurring within the cyclone structure.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent utilizes the local quality difference within the cyclone by positioning the laser beam path specifically through the central region where particulate matter concentration is lowest. This allows measurement to proceed without requiring complete removal of particulates, thus reducing measurement time while maintaining sufficient accuracy.

Inventive Principle:
Principle #3Local quality

2Reliability

If a separate particulate matter removal step is performed before gas component measurement, then measurement reliability is improved, but device complexity increases

Engineering Contradiction:
Improvemeasurement reliabilityVSAvoidequipment complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent merges the particulate matter separation function and gas component measurement function into a single integrated device. The cyclone separator and laser gas analyzer share the same housing and operational space, eliminating the need for separate equipment and reducing overall system complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The integrated device performs multiple functions simultaneously: it separates particulate matter using centrifugal force while concurrently measuring gas components through the laser absorption method. This multi-functionality reduces the number of separate devices needed and simplifies the overall measurement system.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables rapid and accurate measurement of gas components by minimizing particulate matter interference, eliminating the need for pre-filtering and simplifying the measurement process, thus reducing overall measurement time and equipment complexity.

Implementation Method 1

a cyclone that has a gas inlet; and a laser gas analyzer configured to take, in the cyclone, a measurement of a component of a subject gas that contains particulate matter and is introduced into the cyclone through the gas inlet

Methodology Applied
Scientific EffectCentrifugal separation: Centrifugal Separation

Implementation Method 2

a device is available that emits the laser light from a light emitting portion to a light receiving portion, and detects at the light receiving portion which wave length of light is attenuated by the subject gas between the light emitting portion and the light receiving portion

Methodology Applied
Scientific EffectLaser absorption spectroscopy: Absorption Spectroscopy

Data Source

PatentUS11454568B2Gas component measuring device
Publication Date: 2022.09.27 JP STEEL PLANTECH CO
  • US11454568B2 patent drawing
  • US11454568B2 patent drawing
  • US11454568B2 patent drawing

AI summary

A gas component measuring device includes: a cyclone including a gas inlet; and a laser gas analyzer configured to take, in the cyclone, a measurement of a component of a subject gas that contains particulate matter and is introduced into the cyclone through the gas inlet.