Cyclone Dust Collector Layout for Low-Height Robot Cleaners

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Solution Overview

Problem

Cyclone type dust collectors in robot cleaners are typically high, making it difficult for the cleaners to access and clean spaces between the floor and furniture, as they increase the overall height of the robot, preventing effective navigation in low-clearance areas.

Innovation Solution

A low-height cyclone type dust collector configuration is implemented, where the cyclone and dust container overlap horizontally, allowing the air and dust to be separated efficiently while reducing the overall height of the cleaner, enabling it to navigate through tight spaces.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Length of moving object

If the cyclone type dust collector uses a conventional vertical arrangement with the dust container below the cyclone body, then the dust collection function is effective, but the overall height of the cleaner increases, preventing it from entering low-clearance spaces

Engineering Contradiction:
Improveheight of cleanerVSAvoidability to clean low-height spaces
Core Design Contradiction:
Length of moving objectVSAdaptability or versatility

Solution Approach 1:

The patent transitions from a vertical arrangement (dust container below cyclone) to a horizontal arrangement (dust container beside cyclone), utilizing the lateral dimension to reduce overall height while maintaining dust collection functionality. This dimensional change allows the cleaner to enter low-height spaces effectively

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Length of moving object

If the cyclone and dust container are arranged horizontally to reduce height, then the cleaner can access low-height spaces, but the structural complexity increases

Engineering Contradiction:
Improveheight of cleanerVSAvoidstructural complexity of dust collector
Core Design Contradiction:
Length of moving objectVSDevice complexity

Solution Approach 1:

The patent merges the cyclone body and dust container into a compact integrated structure where the dust container is positioned horizontally adjacent to the cyclone. This combination reduces overall height while minimizing structural complexity through efficient spatial integration of components

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design maintains dust collection efficiency while allowing the cleaner to easily access and clean low-height spaces, such as those between furniture and the floor, by positioning the cyclone and dust container to overlap horizontally, thus reducing the height of the cleaner and enhancing its ability to maneuver in confined areas.

Implementation Method 1

a first cyclone body (112) that generates a cyclone flow around a flow axis extending in a vertical direction

Methodology Applied
Scientific EffectCyclone flow: Cyclone Separation

Implementation Method 2

induces a cyclone flow around a flow axis which may allow the air and the dust to be separated from each other

Methodology Applied
Scientific EffectCentrifugal force: Centrifugal Force

Implementation Method 3

a first dust container (190) that communicates with the first dust outlet (115) and collects the dust

Methodology Applied
Scientific EffectGravitational settling: Gravitation

Data Source

PatentUS11330947B2Cyclone type dust collector and cleaner having the same
Publication Date: 2022.05.17 LG ELECTRONICS INC
  • US11330947B2 patent drawing
  • US11330947B2 patent drawing
  • US11330947B2 patent drawing

AI summary

A cyclone type dust collector includes a first cyclone comprising a first cyclone body configured to induce a cyclonic flow of air around a first flow axis extending in a vertical direction, a first air inlet formed in the first cyclone body, a first dust outlet formed in the first cyclone body, and a first air outlet formed in the first cyclone body; and a first dust container configured to communicate with the first dust outlet and collect dust separated from the air, wherein at least a part of the first cyclone body is horizontally adjacent to the first dust container in a first horizontal direction that intersects with the first flow axis.