Cyclone-Based Microplastic Collection Device for Seashore Separation

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Solution Overview

Problem

Current methods are inadequate for effectively collecting microplastics from seashores, as they are difficult to separate from sand and require large equipment that is hard to apply in sandy environments, leading to challenges in managing microplastic pollution.

Innovation Solution

A microplastic collection device utilizing a cyclone with a cylindrical barrel, suction fans, and a conical shape that uses airflow to separate microplastics from other beach debris, featuring a microplastic capture pipe with a reticulate capture part and filter, and a bending suction pipe for easy maneuverability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If large equipment is used to collect microplastics from seashores, then collection effectiveness is improved, but ease of operation deteriorates due to difficulty in maneuvering through sandy environments

Engineering Contradiction:
Improvemicroplastic collection effectivenessVSAvoidease of maneuvering
Core Design Contradiction:
ProductivityVSEase of operation

Solution Approach 1:

The device is divided into multiple functional modules: a suction module with suction pipe and fan, a separation module with cyclone chamber, and a collection module with storage bag. This segmentation allows each module to be optimized independently and facilitates easy assembly, disassembly, and maneuvering through sandy environments while maintaining high collection effectiveness.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The suction pipe is designed to be flexible and movable, allowing workers to adjust its position and orientation according to the terrain. The entire device can be easily relocated along the shoreline, providing dynamic adaptability to different working conditions while maintaining operational effectiveness.

Inventive Principle:
Principle #15Dynamics

2Ease of operation

If conventional collection methods are used, then ease of operation is maintained, but manufacturing precision deteriorates due to inability to effectively separate microplastics from sand

Engineering Contradiction:
Improveease of useVSAvoidseparation precision
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The device uses pneumatic principles where a fan creates a suction current that draws in mixed sand and microplastics. The cyclone chamber then utilizes centrifugal force generated by the rotating airflow to separate particles based on density and size, with microplastics being extracted through a specific outlet. This pneumatic separation mechanism achieves high separation precision while maintaining ease of operation through automated airflow control.

Inventive Principle:
Principle #29Pneumatics and hydraulics

Solution Approach 2:

The cyclone chamber is designed with specific geometric parameters (conical shape, outlet positions, chamber dimensions) that optimize the separation process. By carefully controlling the suction pressure, airflow velocity, and chamber geometry, the device achieves precise separation of microplastics from sand while keeping the operation simple and automated.

Inventive Principle:
Principle #35Parameter changes

3Productivity

If energy-intensive methods are used to collect microplastics, then capture rate is improved, but use of energy deteriorates

Engineering Contradiction:
Improvecapture rateVSAvoidenergy consumption
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The device employs a cyclone separation mechanism that utilizes the kinetic energy of the suction current to achieve separation without requiring additional energy-intensive mechanical components. The centrifugal force generated by the rotating airflow naturally separates particles based on density, maintaining high capture rates while minimizing energy consumption compared to mechanical screening or water-based methods.

Inventive Principle:
Principle #29Pneumatics and hydraulics

Solution Approach 2:

The device optimizes energy efficiency by adjusting the suction pressure and airflow velocity to the minimum levels required for effective separation. The cyclone chamber geometry is designed to maximize separation efficiency at lower energy inputs, and the system can be easily adjusted to match varying working conditions, preventing energy waste while maintaining high capture rates.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device efficiently collects microplastics with a high capture rate of over 90% while reducing energy consumption, enabling convenient and effective removal of microplastics from seashores, addressing the challenge of their visibility and mixing with sand.

Implementation Method 1

A microplastic collection device utilizing a cyclone with a cylindrical barrel, suction fans, and a conical shape that uses airflow to separate microplastics from other beach debris

Methodology Applied
Scientific EffectCyclone separation: Cyclone Separation

Implementation Method 2

uses airflow to separate microplastics from other beach debris

Methodology Applied
Scientific EffectCentrifugal force: Centrifugal Force

Implementation Method 3

suction fans, and a conical shape that uses airflow to separate microplastics

Methodology Applied
Scientific EffectPressure gradient: Pressure Gradient

Implementation Method 4

featuring a microplastic capture pipe with a reticulate capture part and filter

Methodology Applied
Scientific EffectPhysical filtration: Filter (physical)

Data Source

PatentUS20240374099A1Microplastic collection device utilizing cyclone
Publication Date: 2024.11.14 KOREA INSTITUTE OF OCEAN SCIENCE & TECHNOLOGY
  • US20240374099A1 patent drawing
  • US20240374099A1 patent drawing
  • US20240374099A1 patent drawing

AI summary

Proposed is a microplastic collection device utilizing a cyclone The device may include a cylindrical barrel part accommodating a first suction fan and a first suction fan drive at an upper end thereof, and a microplastic suction pipe installed at an interior center of the barrel part to communicate with the first suction fan and configured to suck in microplastics. The device may also include a suction pipe spaced at a predetermined distance from the upper end of the barrel part, coupled to an outer circumferential surface of the barrel part to communicate with an interior of the barrel part, and configured to suck in external particles. The device may further include a microplastic capture pipe coupled to an upper end outer circumferential surface of the barrel part that surrounds the suction pipe. The device can effectively collect microplastics on seashores and separate them from nature.