Cyclone Dust Separator Layout for Low-Profile Vacuum Stability

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Solution Overview

Problem

Conventional vacuum cleaners with cyclone dust separating apparatuses face challenges in stability, aesthetic appeal, and efficient dust collection, particularly in maintaining a low center of gravity and expanding dust-collecting compartment size without increasing height, while also ensuring easy detachment and maintenance of the dust-separating apparatus.

Innovation Solution

The vacuum cleaner design incorporates a first and second cyclone part forming a horizontal whirl flow with a lower dust collecting compartment, a vertically detachable dust-separating apparatus, and a grip system with a locking mechanism for easy detachment, along with a button and groove system for secure attachment, enhancing stability and aesthetic quality.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the dust-separating apparatus is made detachable in horizontal direction, then the ease of operation is improved, but the stability deteriorates due to higher center of gravity

Engineering Contradiction:
Improvedetachability of dust-separating apparatusVSAvoidstability of vacuum cleaner
Core Design Contradiction:
Ease of operationVSStability of the object's composition

Solution Approach 1:

The dust-separating apparatus is divided into separable components (dust-separating apparatus body and cover) that can be detached independently, allowing easy access for dust disposal while maintaining overall structural stability through strategic placement of the combined unit at the lower portion of the vacuum cleaner body

Inventive Principle:
Principle #1Segmentation

2Productivity

If the dust-collecting compartment size is increased, then the productivity is improved, but the height of vacuum cleaner increases

Engineering Contradiction:
Improvedust collection capacityVSAvoidheight of vacuum cleaner
Core Design Contradiction:
ProductivityVSLength of stationary object

Solution Approach 1:

The dust-collecting compartment is positioned at the lower portion of the vacuum cleaner body and extends horizontally rather than vertically, allowing increased dust storage capacity while maintaining a compact overall height by utilizing the width and depth dimensions instead

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Reliability

If the cover is made tightly sealed, then the reliability is improved, but the ease of operation deteriorates due to difficulty in detachment

Engineering Contradiction:
Improvesealing of dust-collecting compartmentVSAvoiddetachability of cover
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The cover is designed with dynamic attachment characteristics - tightly sealed during normal operation to ensure reliability, but capable of easy detachment when needed through a simple pressing motion on the grip portion, allowing the system to switch between sealed and open states as required

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design achieves improved stability by lowering the center of gravity, expands dust collection capacity without increasing height, and facilitates easy detachment and maintenance of the dust-separating apparatus, enhancing user convenience and cleaning efficiency.

Implementation Method 1

a first cyclone part and a second cyclone part that form a whirl flow approximately in a horizontal direction

Methodology Applied
Scientific EffectCentrifugal force: Centrifugal Force

Implementation Method 2

a first cyclone part and a second cyclone part that form a whirl flow approximately in a horizontal direction

Methodology Applied
Scientific EffectCyclone separation: Cyclone Separation

Implementation Method 3

a button, and a locking protrusion that protrudes upward and a pressing part provided to be exposed through a grip groove of the front cover. The button may be elastically biased such that the locking protrusion is insertedly fixed to a groove of the dust separating apparatus

Methodology Applied
Scientific EffectElastic biasing: Elasticity

Data Source

PatentUS8728186B2Vacuum cleaner and dust separating apparatus thereof
Publication Date: 2014.05.20 SAMSUNG ELECTRONICS CO LTD
  • US8728186B2 patent drawing
  • US8728186B2 patent drawing
  • US8728186B2 patent drawing

AI summary

A vacuum cleaner provided with a dust separating apparatus which has an improved aesthetic quality and has an increased size without increasing the height of the vacuum cleaner. The dust-separating apparatus is easily detachable with respect to a vacuum cleaner body, and is provided with a cover that is easily detachable when dirt collected in the dust collecting compartment is discarded. The vacuum cleaner includes a first cyclone part and a second cyclone part, and a first dust collecting compartment configured to collect dirt separated from the first cyclone part is formed at a lower side of the first cyclone part and the second cyclone part.