Cyclonic Cleaning Head Layout for Low-Profile Vacuum Access

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

All-in-the-head surface cleaning apparatuses have not been widely accepted due to limitations in height, filtration ability, and maneuverability, particularly when trying to clean under furniture, as they often require a wedge-shaped design that restricts access and have inadequate filtration systems.

Innovation Solution

An all-in-the-head surface cleaning apparatus with a compact cyclonic air treatment system, allowing the entire head to fit under furniture, featuring a cyclone chamber, a suction motor, and a dirt storage capacity, enabling effective air treatment and extended cleaning without the need for frequent emptying, with optional above-floor cleaning modes and a flexible hose system.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Length of moving object

If the surface cleaning head is made compact to fit under furniture, then the height is reduced and accessibility is improved, but the dirt storage capacity and air treatment capability are limited

Engineering Contradiction:
Improveheight of surface cleaning headVSAvoiddirt storage capacity
Core Design Contradiction:
Length of moving objectVSQuantity of substance

Solution Approach 1:

The cyclone air treatment system is nested within the surface cleaning head, with the cyclone chamber integrated into the housing structure. The dirt collection chamber is positioned within the same housing, creating a compact nested arrangement that maximizes space utilization while maintaining both compact height and adequate dirt storage capacity

Inventive Principle:
Principle #7Nested doll (Nesting)

2Ease of operation

If the suction motor and air treatment members are positioned in the surface cleaning head, then the head becomes self-contained with improved maneuverability, but the height and complexity increase

Engineering Contradiction:
Improvemaneuverability of surface cleaning headVSAvoidcomplexity of surface cleaning head
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The suction motor, cyclone air treatment members, and dirt collection chamber are merged into a single integrated surface cleaning head assembly. This consolidation creates a self-contained unit that improves maneuverability by eliminating separate components while managing complexity through unified design

Inventive Principle:
Principle #5Merging (Combining)

3Device complexity

If a filter system is used for air treatment, then the structure is simpler, but the filtration ability and air treatment effectiveness are insufficient

Engineering Contradiction:
Improvesimplicity of air treatment systemVSAvoidfiltration ability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The traditional mechanical filter system is replaced with a cyclone air treatment system that uses centrifugal force generated by rotating cyclone chambers. This substitution maintains structural simplicity while dramatically improving filtration effectiveness and air treatment capability through physics-based separation

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution allows for efficient cleaning under furniture with improved air treatment capabilities and extended cleaning sessions without frequent dirt collection, replacing the need for an upright vacuum cleaner and providing enhanced maneuverability and filtration.

Implementation Method 1

a cyclone comprising a cyclone chamber, the cyclone chamber having a longitudinal cyclone axis

Methodology Applied
Scientific EffectCyclone separation: Cyclone Separation

Implementation Method 2

incorporates cyclonic air treatment in a compact format

Methodology Applied
Scientific EffectCentrifugal force: Centrifugal Force

Implementation Method 3

a suction motor

Methodology Applied
Scientific EffectSuction: Suction

Data Source

PatentUS10022027B2All in the head surface cleaning apparatus
Publication Date: 2018.07.17 OMACHRON INTELLECTUAL PROPERTY INC
  • US10022027B2 patent drawing
  • US10022027B2 patent drawing
  • US10022027B2 patent drawing

AI summary

A surface cleaning apparatus comprises having a primary dirty air inlet and a drive handle drivingly connected to the surface cleaning head and comprising an above floor cleaning wand, a flexible hose and an auxiliary dirty air inlet, wherein the all in the head surface cleaning apparatus is useable in a floor cleaning mode in which the drive handle is drivingly connected to the surface cleaning head and air enters the all in the head surface cleaning apparatus via the primary dirty air inlet of the surface cleaning head and an above floor cleaning mode wherein the above floor cleaning wand is extended from a stored position and air enters the all in the head surface cleaning apparatus via the auxiliary dirty air inlet.